Non-Coaxial Nanofiber Actuator for Bidirectional Bending

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Solution Overview

Problem

Conventional electro-thermal actuators using composite materials with carbon nanotubes can only bend in one direction, limiting their functionality.

Innovation Solution

A nanofiber actuator is developed comprising a composite structure of a carbon nanotube wire coated with an aluminum oxide layer and a vanadium dioxide layer, arranged non-coaxially, which allows for bidirectional actuation due to thermal mismatch, enabling the actuator to bend in both directions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional electro-thermal composite materials containing carbon nanotubes are used, then the actuator can generate heat and expand, but it can only bend in one direction

Engineering Contradiction:
Improvebending directionVSAvoidcomposite structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies asymmetry by creating a non-coaxial arrangement where the vanadium dioxide layer is positioned offset from the central axis of the carbon nanotube wire, rather than being concentric. This asymmetric positioning causes differential thermal expansion when the vanadium dioxide undergoes phase transition, generating bending moments in both directions and enabling bidirectional actuation while maintaining a relatively simple composite structure

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent applies local quality by varying the thickness of the vanadium dioxide layer at different angular positions around the carbon nanotube wire. The non-uniform thickness distribution creates localized differences in thermal expansion characteristics, allowing the actuator to bend in multiple directions depending on which region undergoes phase transition, thus achieving bidirectional actuation

Inventive Principle:
Principle #3Local quality

2Adaptability or versatility

If a complex multi-layer non-coaxial structure is implemented for bidirectional actuation, then bidirectional bending is achieved, but the manufacturing complexity increases

Engineering Contradiction:
Improvebidirectional actuationVSAvoidcoating process
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent introduces an intermediary approach by using a simplified coating methodology that deposits the vanadium dioxide layer in a controlled manner to achieve the desired non-coaxial and non-uniform thickness distribution. This intermediary process bridges the gap between simple coating and complex bidirectional actuation requirements, making the manufacturing more feasible while maintaining the functional benefits of the asymmetric structure

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The nanofiber actuator achieves large displacement and fast response speed with bidirectional actuation, enhancing its mechanical performance and application potential.

Implementation Method 1

When the temperature of the nanofiber actuator is greater than or equal to the phase transition temperature of the vanadium dioxide layer, the vanadium dioxide layer undergoes a phase transition from an insulating phase to a metallic phase

Methodology Applied
Scientific EffectPhase transition: Phase Change

Implementation Method 2

The carbon nanotube wire 121 is used as a heater

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 3

the aluminum oxide layer 123 and the carbon nanotube wire 121 are located coaxially with each other. The vanadium dioxide layer 14 is coated on a surface of the composite structure 12, and the vanadium dioxide layer 14 and the composite structure 12 are located non-coaxially with each other

Methodology Applied
Scientific EffectThermal mismatch: Thermal Expansion

Data Source

PatentUS11811337B2Nanofiber actuator and method for making the same
Publication Date: 2023.11.07 HON HAI PRECISION INDUSTRY CO LTD
  • US11811337B2 patent drawing
  • US11811337B2 patent drawing
  • US11811337B2 patent drawing

AI summary

A nanofiber actuator comprises a composite structure and a vanadium dioxide layer. The composite structure comprises a carbon nanotube wire and an aluminum oxide layer. The aluminum oxide layer is coated on a surface of the carbon nanotube wire, and the aluminum oxide layer and the carbon nanotube wire are located coaxially with each other. The vanadium dioxide layer is coated on a surface of the composite structure, and the vanadium dioxide layer and the composite structure are located non-coaxially with each other.