Nanofibre Membrane Cathode Structure for Battery Capacity and Cycle Life

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Solution Overview

Problem

Current rechargeable battery technologies, particularly lithium-ion batteries, face challenges in life cycle, heat stability, ion diffusion, and energy storage efficiency, which are not fully met by existing morphologies of positive electrodes, necessitating innovative solutions for improved electrochemical properties.

Innovation Solution

The synthesis of positive electrodes with 1-D, 2-D, or 3-D morphologies using nano or micro fiber mats with precursor compounds, subjected to hot pressing between 250°C to 1000°C in an oxidizing or inert atmosphere, to enhance electrochemical performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional positive electrode materials (LiCoO2, LiNiO2, LiMn2O4) are used to achieve good electrochemical properties, then storage capacity and performance rate are improved, but thermal stability and life cycle deteriorate

Engineering Contradiction:
Improvestorage capacityVSAvoidthermal stability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent changes the physical and chemical parameters of the electrode material by controlling particle size (reducing to nanoscale), adjusting morphology (spherical, polyhedral, irregular shapes), and modifying composition (doping with Al, Ti, Zr, Nb, Ta) to achieve both high storage capacity and improved thermal stability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates composite materials by doping transition metal oxides with multiple elements (Al, Ti, Zr, Nb, Ta) and combining them with conductive materials like carbon black and graphite, forming a composite structure that simultaneously enhances capacity, stability, and thermal resistance

Inventive Principle:
Principle #40Composite materials

2Use of energy by moving object

If positive electrode materials are designed for high energy density, then energy storage capacity is improved, but ion diffusion and life cycle deteriorate

Engineering Contradiction:
Improveenergy storage capacityVSAvoidlife cycle
Core Design Contradiction:
Use of energy by moving objectVSDuration of action of moving object

Solution Approach 1:

The patent segments the electrode material into fine particles with controlled size distribution (0.1-10 micrometers), creating a segmented structure that shortens ion diffusion paths while maintaining high energy density, thereby improving both energy storage and cycle life

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces morphological dimensions (spherical, polyhedral, irregular shapes) and size distributions to optimize the electrode structure, creating three-dimensional architectures that enhance ion diffusion in multiple directions while maintaining high energy density

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If thin layer processing is implemented to improve safety, then security is improved, but manufacturing complexity increases

Engineering Contradiction:
ImprovesafetyVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent changes the thickness parameter of the positive electrode layer to a thin layer configuration (reduced thickness), which inherently improves safety by reducing thermal runaway risk while the controlled particle size and morphology maintain performance

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in improved life cycle, ion diffusion, and energy storage capacity, addressing the limitations of existing technologies and meeting current market demands for rechargeable batteries.

Implementation Method 1

subjected to hot pressing between 250°C to 1000°C in an oxidizing or inert atmosphere

Methodology Applied
Scientific EffectHot pressing:

Implementation Method 2

baking process is carried out in the range of 250 to 1000° C. in an oxidizing atmosphere or in an inert atmosphere or combination between them

Methodology Applied
Scientific EffectOxidation: Oxidation

Data Source

PatentUS12183911B2Positive particle electrode for a secondary battery and method for producing same from a nanofibre membrane structure
Publication Date: 2024.12.31 INST TECHCO DE SANTO DOMINGO INTEC
  • US12183911B2 patent drawing
  • US12183911B2 patent drawing
  • US12183911B2 patent drawing

AI summary

A positive electrode of an active material of interconnected polycrystalline and porous particles for secondary battery has been developed to achieve greater diffusion, excellent specific capacity and life cycle. The active material of the positive electrode for secondary battery is obtained from a hot-pressing process to which the composite fiber membrane is subjected with the precursors of the active metals and the polymer, obtaining morphologies such as monocrystalline particles, two-dimensional plates, and bars.