Nanofiltration Composite Membrane Resists Swelling

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Solution Overview

Problem

Current methods for removing heavy metal complex ions from wastewater require high pH control and can cause secondary pollution, making them inefficient and environmentally harmful.

Innovation Solution

A nanofiltration composite membrane is developed using a 2D nano-material dispersion and negatively charged polymer gel particles, which synergistically provides size screening and charge repulsion for effective removal of heavy metal complex ions without pH dependency or secondary pollution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If polymer nanofiltration membrane is used to remove heavy metal complex ions, then separation efficiency is improved, but membrane swells and becomes polluted, significantly reducing separation efficiency

Engineering Contradiction:
Improveseparation efficiencyVSAvoidmembrane swelling
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent applies composite materials by combining polymer nanofiltration membrane with inorganic nanoparticles (such as metal oxides, carbon materials, or clay nanoparticles) to create a composite membrane structure. The inorganic nanoparticles serve as a skeleton that prevents polymer chain expansion and swelling, while the polymer matrix maintains separation efficiency. This composite structure resolves the contradiction by providing both high separation efficiency and dimensional stability without membrane swelling.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent utilizes porous materials by incorporating nanoparticles with controlled pore structures into the membrane matrix. These porous nanoparticles provide a stable skeletal framework that prevents membrane swelling while maintaining selective permeability. The porous structure allows the membrane to achieve high separation efficiency through pore size selection while the nanoparticle framework prevents polymer chain expansion, thus resolving the swelling issue.

Inventive Principle:
Principle #31Porous materials

2Reliability

If advanced oxidation methods are used to break heavy metal complex ions, then heavy metal removal is achieved, but high pH requirements and secondary pollution occur

Engineering Contradiction:
Improveheavy metal removal efficiencyVSAvoidpH requirement and secondary pollution
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent replaces chemical oxidation methods with physical separation mechanisms. Instead of using chemical oxidants that require high pH and cause secondary pollution, the invention uses a physical nanofiltration membrane with pore size selection and surface charge properties to directly separate heavy metal complex ions from wastewater. This substitution eliminates the need for chemical oxidation, avoiding both high pH requirements and secondary pollution while maintaining effective heavy metal removal.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent extracts the harmful chemical oxidation process and replaces it with a physical separation mechanism. By using nanofiltration membrane with specific pore sizes and surface properties, the system directly extracts and separates heavy metal complex ions from the wastewater stream without requiring chemical oxidation. This extraction approach eliminates the harmful byproducts and pH requirements associated with advanced oxidation methods.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The nanofiltration composite membrane achieves high rejection rates (>96% for certain heavy metal complex ions) and maintains performance over extended periods without swelling or membrane pollution, offering a more efficient and environmentally friendly solution compared to existing methods.

Implementation Method 1

the nanofiltration composite membrane achieves high rejection rates (>96% for certain heavy metal complex ions) through size screening and charge repulsion

Methodology Applied
Scientific EffectSize screening: Molecular Sieve

Implementation Method 2

the nanofiltration composite membrane achieves high rejection rates (>96% for certain heavy metal complex ions) through size screening and charge repulsion

Methodology Applied
Scientific EffectCharge repulsion: Ion Repulsion/Attraction

Data Source

PatentUS11420163B2Nanofiltration composite membrane, and preparation method and application thereof
Publication Date: 2022.08.23 NANJING UNIV
  • US11420163B2 patent drawing
  • US11420163B2 patent drawing
  • US11420163B2 patent drawing

AI summary

The present invention discloses a nanofiltration composite membrane, a preparation method and application thereof. The preparation method comprises: A) preparing 2D nano-material dispersion; B) first preparing a solution of a polymer material with a certain concentration, continuously adding a poor solvent under stirring conditions to subject the polymer material to chemical reaction to obtain a dispersion containing negatively charged polymer gel particles; C) subjecting the nano-material dispersion in step A) and the dispersion prepared in step B) to blending, membrane preparation and drying, and then placing the membrane into an alkaline solution with a certain concentration and pure water for soaking to obtain a nanofiltration composite membrane. The nanofiltration composite membrane can efficiently remove heavy metal complex ions through the synergistic effect of pore size screening and charge repulsion. Moreover, the rejection rate and flux of the nanofiltration composite membrane have not changed obviously after use for a long time.