Nanometer Heat Dissipation Holes in Electronic Device Housing

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Solution Overview

Problem

Electronic devices generate heat during operation, which can be detrimental to device performance, and existing methods are inadequate for effectively dissipating this heat.

Innovation Solution

The manufacturing process involves creating a housing with nanometer-scale heat dissipation holes in a matrix arrangement on the outer surface, which act as heat sinks by providing a large surface area for heat dissipation, using techniques like photolithography and chemical etching to form the holes with specific dimensions and shapes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If nanometer-scale heat dissipation holes are created on the housing surface, then heat dissipation efficiency is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveheat dissipation efficiencyVSAvoidmanufacturing complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The housing is designed with a porous structure containing numerous nanometer-scale heat dissipation holes distributed on its surface. This porous configuration dramatically increases the surface area available for heat exchange, enabling efficient thermal dissipation while maintaining the housing's structural integrity and aesthetic appearance.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The invention transitions from conventional two-dimensional heat dissipation surfaces to a three-dimensional porous structure with nanometer-scale holes penetrating through the housing. This dimensional transformation creates extensive internal surface area for heat exchange, significantly enhancing heat dissipation efficiency without increasing the housing's external dimensions.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Area of stationary object

If nanometer-scale holes are formed using photolithography and chemical etching, then heat dissipation surface area is increased, but manufacturing precision requirements increase

Engineering Contradiction:
Improveheat dissipation surface areaVSAvoidhole dimension precision
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The invention replaces conventional mechanical drilling or punching methods with photolithography and chemical etching processes. This substitution enables precise control over hole dimensions and uniform distribution at the nanometer scale, achieving the required manufacturing precision through photochemical reactions rather than mechanical force.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The manufacturing process utilizes controlled changes in chemical concentration, exposure time, and etching parameters to achieve consistent nanometer-scale hole dimensions. By precisely adjusting these process parameters, the invention achieves uniform hole sizes and optimal density distribution across the housing surface.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively dissipates heat generated by electronic components, improving device operation by reducing thermal buildup and enhancing cooling efficiency.

Implementation Method 1

nanometer-scale heat dissipation holes in a matrix arrangement on the outer surface, which act as heat sinks by providing a large surface area for heat dissipation

Methodology Applied
Scientific EffectHeat dissipation: Heat Sink

Implementation Method 2

using techniques like photolithography and chemical etching to form the holes with specific dimensions and shapes

Methodology Applied
Scientific EffectPhotolithography: Photopolymerisation

Implementation Method 3

using techniques like photolithography and chemical etching to form the holes with specific dimensions and shapes

Methodology Applied
Scientific EffectChemical etching: Erosion

Data Source

PatentUS9921620B2Method for manufacturing housing
Publication Date: 2018.03.20 SHENZHENSHI YUZHAN PRECISION TECH CO LTD
  • US9921620B2 patent drawing
  • US9921620B2 patent drawing
  • US9921620B2 patent drawing

AI summary

A method for manufacturing a housing of an electronic device includes the following steps. An area not to be etched is shielded and an etching area is exposed. The etching area is etched by photolithography and forming a plurality of heat dissipation holes of nanometer scale in the etching area. The area not to be etched is cleaned for removing the shielding.