Nano-particle Cladding Mode Stripper for High Power Lasers

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Solution Overview

Problem

High power laser systems face issues with undesirable laser energy propagation, such as cladding transmissions and back reflections, which can be detrimental and dangerous, and existing detection systems often shut down operations without effectively removing these energies without disrupting the system.

Innovation Solution

A high power laser mode stripper is introduced, which is in optical and thermal communication with a heat sink, featuring a carrier medium with nano-particles that match the refractive index of the cladding layer, allowing light from the cladding to be converted into heat, thereby removing undesirable laser energy while maintaining system operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If detection systems are used to identify undesirable laser energy, then cladding transmissions can be detected, but system operations are shut down without effectively removing the energy

Engineering Contradiction:
Improvesystem operation continuityVSAvoidcladding transmission removal effectiveness
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The mode stripper physically extracts and removes undesirable cladding-mode laser energy from the optical fiber by converting it to heat through a specialized carrier medium with nano-particles, separating the harmful energy removal function from the core laser transmission function

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The carrier medium containing nano-particles converts the harmful cladding-mode laser energy into useful thermal energy (heat) that can be dissipated, transforming a dangerous byproduct into a manageable form while maintaining system operation

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Object-generated harmful factors

If existing mode stripping methods are used, then some cladding loss occurs, but substantial power loss of more than 3.0 dB/km is incurred

Engineering Contradiction:
Improvecladding transmission reductionVSAvoidpower loss
Core Design Contradiction:
Object-generated harmful factorsVSLoss of energy

Solution Approach 1:

The carrier medium is applied locally only to the cladding region of the optical fiber, creating a localized refractive index match that selectively strips cladding modes while leaving core mode transmission unaffected, thereby reducing power loss

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The refractive index of the carrier medium is specifically matched to the cladding layer's refractive index, creating optimal conditions for cladding mode extraction while maintaining distinct optical pathways that prevent core energy loss

Inventive Principle:
Principle #35Parameter changes

3Productivity

If cladding transmissions are allowed to propagate, then the system can operate continuously, but detrimental and dangerous energy levels are reached

Engineering Contradiction:
Improvesystem operation continuityVSAvoiddetrimental laser energy levels
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The carrier medium with matched refractive index acts as an intermediary between the cladding layer and the environment, providing a controlled interface that safely extracts harmful energy through refractive index matching and nano-particle conversion while allowing continuous operation

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The mode stripper effectively reduces cladding loss, improves the numerical aperture of the fiber, and prevents damage by converting unwanted laser energy into heat, ensuring safe and continuous operation of the laser system.

Implementation Method 1

the carrier medium having an index of refraction and the outer cladding having an index of refraction; wherein the carrier medium index of refraction is matched to the cladding index of refraction, whereby light from the cladding will propagate into the carrier medium

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

the carrier medium holding a distribution of nano-particles, whereby the distribution of nano-particles is configured to effect the light propagated from the cladding into the carrier medium

Methodology Applied
Scientific EffectAbsorption (EM radiation): Absorption (EM radiation)

Implementation Method 3

the carrier medium is in thermal contact with a heat sink; whereby upon propagation of light from the cladding to the carrier medium, the nano-particles and carrier medium convert the light propagated from the cladding into heat which is transmitted by the carrier medium to the heat sink

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS10481339B2High average power optical fiber cladding mode stripper, methods of making and uses
Publication Date: 2019.11.19 FORO ENERGY INC
  • US10481339B2 patent drawing
  • US10481339B2 patent drawing
  • US10481339B2 patent drawing

AI summary

Nano-particle based mode strippers for removing undesirable laser energy for laser systems. Nano-particle mode strippers having matched indices of refraction to the outer cladding remove cladding light converting it into heat. There are provided fibers having evanescent mode strippers having annular outer cores and claddings.