Nano-particle Field Extraction Thruster Dry Particle Delivery

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Solution Overview

Problem

Existing thruster mechanisms face challenges in efficiently accelerating and delivering nano-particles without liquid suspension, particularly in overcoming particle cohesion and adhesion forces, which limits their application in aerospace, materials processing, and biomedical fields.

Innovation Solution

The development of a liquidless Nano-particle Field Extraction Thruster (nanoFET) system using sieve-like structures and mechanical vibrations to separate and accelerate dry or lightly lubricated nano-particles, employing MEMS/NEMS technology to overcome cohesion and adhesion forces through high-speed electric fields.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If nano-particles are delivered without liquid suspension, then particle delivery efficiency and application versatility are improved, but particle cohesion and adhesion forces increase

Engineering Contradiction:
Improveparticle delivery efficiencyVSAvoidparticle cohesion and adhesion forces
Core Design Contradiction:
ProductivityVSForce

Solution Approach 1:

The patent employs mechanical vibrations through piezoelectric actuators to oscillate the sieve structure at high frequencies, generating inertial forces that overcome particle cohesion and adhesion forces. This enables dry or lightly lubricated nano-particles to be effectively separated and transported without liquid suspension, resolving the contradiction between delivery efficiency and particle adhesion.

Inventive Principle:
Principle #18Mechanical vibration

Solution Approach 2:

The patent changes the physical state of particle delivery from liquid-suspended to dry or lightly lubricated particles, and uses high-frequency mechanical vibrations to alter the effective forces acting on particles. This parameter change enables overcoming adhesion forces while maintaining delivery efficiency in a liquidless environment.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If sieve-like structures with dimensions close to nano-particle size are used, then particle separation precision is improved, but device manufacturing complexity increases

Engineering Contradiction:
Improveparticle separation precisionVSAvoidsieve structure fabrication complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex precision mechanical sieve fabrication with a more manufacturable approach using piezoelectric actuators and flexible sieve structures. The high-frequency vibrations enable effective particle separation even with less precisely fabricated sieves, substituting mechanical precision requirements with dynamic vibration-based separation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces dynamic high-frequency vibrations to the sieve structure, transforming a static precision-fabrication problem into a dynamic separation process. The vibrations enable particles to be effectively separated through inertial effects rather than relying solely on static sieve precision, reducing manufacturing complexity.

Inventive Principle:
Principle #15Dynamics

3Speed

If high-speed acceleration of nano-particles is achieved, then application performance in materials processing and biomedical fields is improved, but energy consumption increases

Engineering Contradiction:
Improvenano-particle acceleration speedVSAvoidenergy consumption for particle acceleration
Core Design Contradiction:
SpeedVSUse of energy by moving object

Solution Approach 1:

The patent uses high-frequency mechanical vibrations to efficiently transfer energy to the nano-particles during acceleration. The vibrational energy coupling enables high-speed particle delivery with reduced energy consumption compared to conventional acceleration methods, as the vibrations resonate with particle motion and reduce energy losses.

Inventive Principle:
Principle #18Mechanical vibration

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise control and high-speed acceleration of nano-particles for various applications, including improved material processing, nanometer-scale printing, and biomedical treatments, by effectively addressing the challenges of particle cohesion and adhesion.

Implementation Method 1

an exemplary piezoelectric assembly according to some embodiments of the present teachings, wherein a piezoelectric actuator that is electrically insulated from the charged particles vibrates a mounted particle sieve

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

The mechanical vibrations are accomplished via a combination of one or more external vibrating sources and integrated sources that are part of the MEMS/NEMS structures

Methodology Applied
Scientific EffectMechanical vibration: Vibration

Implementation Method 3

illustrating the removal of a conducting spherical particle from a planar electrode using a high strength electric field

Methodology Applied
Scientific EffectElectric field: Electric Field

Implementation Method 4

The Nano-particle Field Extraction Thruster (nanoFET) concept is an approach for nano-particle acceleration to high speeds

Methodology Applied
Scientific EffectElectric field acceleration: Electric Field

Data Source

PatentUS8453427B2Nano-particle field extraction thruster
Publication Date: 2013.06.04 THE RGT UNIV OF MICHIGAN
  • US8453427B2 patent drawing
  • US8453427B2 patent drawing
  • US8453427B2 patent drawing

AI summary

A nano-particle field extraction system comprising a grid having a plurality of electrodes each defining an electrical field, wherein the grid has a plurality of vias extending therethrough. The system further comprises a reservoir having a generally dry mixture disposed therein, a plurality of particles suspended in the generally dry mixture, a biasing member applying a biasing force to the generally dry mixture in the reservoir, and a sieve electrode system in electrical communication with the grid. The sieve electrode system has a plurality of through-holes extending from the reservoir to the grid, such that the sieve electrode system cooperates with the biasing member to extract at least one particle from the generally dry mixture and into the grid whereby the electrical fields charge and accelerate the particle in the vias.