Nanoparticle Glass Enclosure for Impact Resistance and Wireless Compatibility

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Solution Overview

Problem

Modern portable electronic devices require enclosure components that balance optical, electrical, and mechanical properties while minimizing interference with internal components, particularly for wireless communication and charging systems, which existing materials fail to achieve effectively.

Innovation Solution

The use of composite enclosure components made from a glass-based material with embedded nanoparticles, which act as both reinforcement and coloring agents, or solely as reinforcement, to provide enhanced impact resistance and specific optical properties without interfering with internal device operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If traditional enclosure materials are used, then manufacturing simplicity is maintained, but impact resistance and optical properties cannot be simultaneously optimized

Engineering Contradiction:
Improveimpact resistanceVSAvoidmaterial composition complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent employs composite materials consisting of a glass-based matrix combined with dispersed nanoparticles (metallic, semiconductor, or ceramic). This composite structure enables simultaneous achievement of enhanced impact resistance through the reinforcing nanoparticle phase and controlled optical properties through selective nanoparticle absorption and scattering mechanisms, while maintaining a relatively simple monolithic component structure suitable for standard manufacturing processes.

Inventive Principle:
Principle #40Composite materials

2Strength

If opaque materials are used for impact resistance, then mechanical strength is improved, but optical transmission for display visibility deteriorates

Engineering Contradiction:
Improveimpact resistanceVSAvoiddisplay transmission
Core Design Contradiction:
StrengthVSIllumination intensity

Solution Approach 1:

The patent implements spatially varying nanoparticle concentration and distribution within the glass-based enclosure component. Regions requiring higher impact resistance (such as peripheral areas) contain higher nanoparticle concentrations, while regions requiring optical transmission (such as areas over the display) contain lower nanoparticle concentrations or nanoparticles with specific optical characteristics that allow light passage. This local variation in material properties enables simultaneous optimization of mechanical strength and optical transmission in different spatial zones of the same component.

Inventive Principle:
Principle #3Local quality

3Strength

If metal nanoparticles are added for coloring and reinforcement, then mechanical properties and optical appearance are improved, but interference with wireless communication and charging systems increases

Engineering Contradiction:
Improveimpact resistanceVSAvoidinterference with wireless systems
Core Design Contradiction:
StrengthVSObject-generated harmful factors

Solution Approach 1:

The patent carefully controls nanoparticle parameters including size (typically 1-100 nm), concentration, size distribution, and material composition to optimize the balance between mechanical reinforcement and electromagnetic compatibility. By adjusting these parameters, the nanoparticle phase provides sufficient mechanical strengthening while minimizing electromagnetic interference with wireless communication and wireless charging systems operating at specific frequency ranges.

Inventive Principle:
Principle #35Parameter changes

4Stability of the object's composition

If uniform nanoparticle distribution is used throughout the enclosure, then homogeneous reinforcement is achieved, but optical properties cannot be optimized for specific regions

Engineering Contradiction:
Improveuniformity of reinforcementVSAvoidregion-specific optical transmission
Core Design Contradiction:
Stability of the object's compositionVSIllumination intensity

Solution Approach 1:

The patent implements spatially varying nanoparticle concentration and distribution within the glass-based enclosure component. Regions requiring higher impact resistance (such as peripheral areas) contain higher nanoparticle concentrations, while regions requiring optical transmission (such as areas over the display) contain lower nanoparticle concentrations or nanoparticles with specific optical characteristics that allow light passage. This local variation in material properties enables simultaneous optimization of mechanical strength and optical transmission in different spatial zones of the same component.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composite enclosure components offer a balance of optical, electrical, and mechanical properties, ensuring effective performance in electronic devices by providing impact resistance and specific optical characteristics while maintaining compatibility with internal components such as wireless communication and charging systems.

Implementation Method 1

the composite material may be a toughened and colored glass-based material... the nanophase may be in the form of metallic nanoparticles that act both as a coloring agent and as a reinforcement

Methodology Applied
Scientific EffectNanoparticle reinforcement: Composite Materials

Implementation Method 2

the nanophase may be in the form of metallic nanoparticles that act both as a coloring agent and as a reinforcement

Methodology Applied
Scientific EffectPlasmon resonance:

Implementation Method 3

provide a balance between two or more of optical properties, electrical properties, magnetic properties, and mechanical properties... configured to have dielectric properties suitable for use over a component of a wireless communication system

Methodology Applied
Scientific EffectElectromagnetic shielding: Faraday Cage

Data Source

PatentUS20240094777A1Electronic device including a composite enclosure component having localized metal nanoparticles
Publication Date: 2024.03.21 APPLE INC
  • US20240094777A1 patent drawing
  • US20240094777A1 patent drawing
  • US20240094777A1 patent drawing

AI summary

A composite enclosure component for an electronic device is disclosed. The composite enclosure component may include metallic nanoparticles, non-metallic nanoparticles, or a combination of these. The nanoparticles of the composite enclosure component may provide a hue, enhanced mechanical properties, or both.