Nanoparticle Light Extraction Layer for OLED Waveguide Loss

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Organic light emitting diodes (OLEDs) and photovoltaic cells suffer from low light extraction efficiency due to the optical waveguide effect, where a significant portion of emitted light is trapped within the device, limiting their performance compared to inorganic devices.

Innovation Solution

A light extraction substrate with a coating containing nanoparticles is applied to at least one surface, scattering light and reducing the waveguide effect, allowing more light to be emitted. The substrate can be made of glass or polymer, with the coating material capable of incorporating nanoparticles, such as titania, and applied using methods like spin coating.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a conventional OLED structure is used, then the device structure is simple, but light extraction efficiency is low due to waveguide effect

Engineering Contradiction:
Improvedevice structure simplicityVSAvoidlight extraction efficiency
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

A light extraction layer comprising nanoparticles (such as titania, alumina, or silica) dispersed in a polymer matrix is introduced as an intermediary between the OLED structure and the external environment. This layer scatters light waves that would otherwise be trapped by the waveguide effect, enabling more light to escape while maintaining overall structural simplicity

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The refractive index and scattering properties of the substrate surface are modified by incorporating nanoparticles with different refractive indices than the surrounding polymer matrix. This changes the optical parameters at the interface, reducing total internal reflection and improving light extraction efficiency without fundamentally altering the OLED device architecture

Inventive Principle:
Principle #35Parameter changes

2Productivity

If a light extraction layer with nanoparticles is added, then light extraction efficiency is improved, but device complexity increases

Engineering Contradiction:
Improvelight extraction efficiencyVSAvoidstructure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The light extraction layer is implemented as a thin film coating applied to the OLED substrate. This thin film approach improves light extraction efficiency while minimizing the additional structural complexity and maintaining a compact device profile

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The light extraction layer uses composite materials consisting of a polymer matrix (such as cycloolefin polymer) with dispersed inorganic nanoparticles. This composite structure provides both the mechanical integrity of the polymer and the optical scattering properties of the nanoparticles, achieving improved light extraction without excessive structural complexity

Inventive Principle:
Principle #40Composite materials

3Illumination intensity

If more light is extracted from OLED, then light emission intensity increases, but energy loss from waveguide effect increases

Engineering Contradiction:
Improvelight emission intensityVSAvoidenergy trapped by waveguide effect
Core Design Contradiction:
Illumination intensityVSLoss of energy

Solution Approach 1:

The light extraction layer converts the harmful waveguide effect (which traps light) into a beneficial scattering mechanism. By introducing nanoparticles with appropriate refractive indices, the layer causes constructive interference and scattering that redirects trapped light toward extraction, turning the waveguide effect from a disadvantage into an enhanced light extraction mechanism

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The light extraction substrate increases the overall light emission of OLEDs and photovoltaic cells by scattering light waves, enhancing their efficiency and light utilization compared to conventional devices.

Implementation Method 1

The light extraction layer comprises a coating with nanoparticles incorporated into the coating... scattering light and reducing the waveguide effect, allowing more light to be emitted

Methodology Applied
Scientific EffectLight scattering: Scattering

Data Source

PatentUS9366787B2Organic light emitting diode with light extracting layer
Publication Date: 2016.06.14 VITRO FLAT GLASS LLC
  • US9366787B2 patent drawing
  • US9366787B2 patent drawing
  • US9366787B2 patent drawing

AI summary

A light extraction substrate includes a glass substrate having a first surface and a second surface. A light extraction layer is formed on at least one of the surfaces. The light extraction layer is a coating, such as a silicon-containing coating, incorporating nanoparticles.