Nanopore Biosynthesis via Electrochemical Deprotection

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Solution Overview

Problem

Current biosynthesis systems are limited by speed, flexibility, cost, and form factor, and lack efficient use of multi-channel nanofluidic arrays for high-throughput biomolecule synthesis, with a need for plug-and-play capability and scalability.

Innovation Solution

The development of nanopore-based biosynthesis systems using 2D or 3D nanofluidic arrays with independently addressable electrodes and electrolyte solutions, where primers are coupled to nanopore channels, and voltage is applied to produce acids for removing protecting groups and coupling nucleotides, enabling efficient synthesis of oligonucleotides through repeated cycles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional biosynthesis systems are used, then synthesis can be performed, but speed, flexibility, cost, and form factor are limited

Engineering Contradiction:
Improvesynthesis speedVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The biosynthesis system is segmented into multiple independent nanopore channels arranged in arrays, where each channel can perform synthesis reactions independently. This segmentation enables parallel processing of multiple biomolecule synthesis reactions simultaneously, dramatically increasing overall productivity while maintaining manageable device complexity through modular architecture

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from conventional two-dimensional microarray formats to three-dimensional nanofluidic arrays with vertically stacked nanopore channels. This dimensional change increases the density of reaction channels per unit area, enabling higher throughput synthesis while reducing the physical footprint and improving reagent utilization efficiency

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If multi-channel nanofluidic arrays are used, then throughput is improved, but manufacturing cost and form factor increase

Engineering Contradiction:
ImprovethroughputVSAvoidmanufacturing cost
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The nanopore channel structure serves multiple functions simultaneously: it acts as a reaction chamber for biosynthesis, provides fluidic pathways for reagent delivery, enables electrical addressing for individual channel control, and facilitates product collection. This multi-functionality reduces the need for separate components, simplifying manufacturing and reducing overall system cost while maintaining high throughput

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The invention merges the reaction chamber, fluidic network, and electrode integration into a unified nanopore array structure. By combining these previously separate system elements into a single integrated platform, manufacturing steps are reduced and assembly complexity is minimized, thereby lowering production costs while achieving high-throughput parallel synthesis

Inventive Principle:
Principle #5Merging (Combining)

3Productivity

If larger systems are used, then synthesis capacity increases, but form factor and sample/reagent requirements increase

Engineering Contradiction:
Improvesynthesis capacityVSAvoidsystem size
Core Design Contradiction:
ProductivityVSVolume of moving object

Solution Approach 1:

The invention utilizes porous membrane structures containing multiple nanopore channels to provide large synthesis capacity within a compact form factor. The porous architecture maximizes the surface area and channel density within a small volume, enabling high-throughput parallel synthesis without requiring large system size or excessive sample and reagent volumes

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for rapid, flexible, and cost-effective synthesis of biomolecules with improved control and scalability, reducing the system size and sample/reagent requirements, while minimizing manufacturing costs and form factor.

Implementation Method 1

applying a voltage to an electrode of the plurality of electrodes that corresponds to the nanopore channel to produce an acid from the electrolyte solution at the electrode

Methodology Applied
Scientific EffectElectrochemical reaction: Electrolysis

Data Source

PatentUS12158445B2Nanopore device and methods of biosynthesis using same
Publication Date: 2024.12.03 PALOGEN INC
  • US12158445B2 patent drawing
  • US12158445B2 patent drawing
  • US12158445B2 patent drawing

AI summary

A method of synthesizing an oligonucleotide using a nanofluidic device including a plurality of nanopore channels, a plurality of electrodes, and an electrolyte solution, includes coupling a primer to an inner wall of a nanopore channel of the plurality of nanopore channels, the primer having a protecting group. The method also includes applying a voltage to an electrode of the plurality of electrodes that corresponds to the nanopore channel to produce an acid from the electrolyte solution at the electrode. The electrode includes an anode and a cathode disposed at opposite sides of the nanopore channel. The method further includes the acid removing the protecting group from the primer. Moreover, the method includes coupling a nucleotide to the primer with the protecting group removed to form an intermediate product. In addition, the method includes repeating the steps on the intermediate product until the oligonucleotide is synthesized.