Nanopore Sensor Array Isolation Using Bubbles and MEMS Valves

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Solution Overview

Problem

Nanopore sequencing arrays are susceptible to malfunctioning unit cells, which cause large current flows, affecting neighboring cells and depleting redox reagents, leading to inaccurate readings and inefficient operation.

Innovation Solution

Implementing components such as bubble generators and MEMS valves to isolate malfunctioning nanopore sensors by creating bubbles or blocking fluidic/ionic/electric flows, preventing the propagation of large currents and maintaining array functionality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a nanopore array uses common cis/trans wells for multiple unit cells, then the device complexity is reduced and manufacturing is simplified, but a malfunctioning unit cell can cause large current flows that affect neighboring cells and deplete redox reagents

Engineering Contradiction:
Improvenanopore array structureVSAvoidsignal accuracy
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent introduces fluidic isolation valves (e.g., MEMS valves) that can segment the common cis/trans wells into individual isolated chambers. When a malfunction is detected in a specific unit cell, the valves close to isolate that cell's nanopore from the common wells, preventing large currents from affecting other cells while maintaining the simplified common well architecture for normal operation.

Inventive Principle:
Principle #1Segmentation

2Productivity

If malfunctioning nanopore sensors are not isolated, then the array operates continuously without interruption, but large currents deplete redox reagents and cause inaccurate readings

Engineering Contradiction:
Improvearray operation continuityVSAvoidredox reagent consumption
Core Design Contradiction:
ProductivityVSLoss of substance

Solution Approach 1:

The patent implements a monitoring system that continuously detects current levels in each unit cell. When a malfunction is detected (indicated by abnormally high current), the system automatically activates the fluidic isolation valves to close off the affected nanopore. This feedback mechanism allows the array to operate continuously with healthy cells while isolating and preventing reagent depletion in malfunctioning cells.

Inventive Principle:
Principle #23Feedback

3Reliability

If fluidic isolation components are added to each nanopore unit cell, then malfunctioning cells can be isolated to prevent current propagation, but the device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improvecurrent flow controlVSAvoidnanopore unit cell structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs universal fluidic isolation valves (such as MEMS valves) that can be integrated into the common cis/trans well architecture. These multi-functional components serve both as normal fluidic pathways during healthy operation and as isolation barriers when malfunctions occur. By using standardized, commercially available MEMS valve technology, the patent minimizes the increase in device complexity while achieving reliable current flow control.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively isolates malfunctioning nanopore sensors, preventing signal interference and reagent depletion, ensuring accurate sequencing results and efficient operation of the nanopore array.

Implementation Method 1

a component for generating a bubble sufficient to interrupt current flow between the cis electrode and the trans electrode

Methodology Applied
Scientific EffectBubble generation: Bubble

Implementation Method 2

the sensing electrode is configured to electrolyze the electrolyte to generate the bubble when the switch is positioned to connect the voltage source to the sensing electrode

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Implementation Method 3

a heating element positioned to heat the electrolyte to generate the bubble

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 4

a valve configured to block a fluidic connection within the device

Methodology Applied
Scientific EffectValve blocking: Valve

Data Source

PatentUS12455277B2Isolation of cells in a nanopore sensor array
Publication Date: 2025.10.28 ILLUMINA INC
  • US12455277B2 patent drawing
  • US12455277B2 patent drawing
  • US12455277B2 patent drawing

AI summary

Devices for sequencing biopolymers and methods of using the devices are disclosed. In one example, such a device has a nanopore, a plurality of wells and fluidic tunnels to allow a biopolymer to translocate in the device. In some embodiments, the device may include integrated electronics or micro-electromechanical systems, such as valves, bubble generators/annihilators or pressure pulse generators, to actively control fluidic/ionic/electric flows in the device.