Nanoporous Membrane Self-Assembly Ion Blocking

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Solution Overview

Problem

Current methods for producing nanoporous membranes with pore sizes less than 10 nm for desalination are complex, costly, and time-consuming, limiting their efficiency and practicality for desalination processes.

Innovation Solution

A semi-permeable membrane with self-assembled films of functionalized nanoparticles is used to narrow the nanochannel diameters from 10 to 200 nm, effectively blocking ion transport by coating the interior surfaces of nanochannels with metal nanoparticles and organic ligands, allowing for efficient and cost-effective production.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional methods are used to produce nanoporous membranes with pore sizes less than 10 nm, then ion blocking capability is improved, but manufacturing complexity and cost increase

Engineering Contradiction:
Improvepore size controlVSAvoidfabrication process complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by first forming nanochannels with controlled dimensions (10-200 nm) through anodization of aluminum oxide, then subsequently filling these channels with self-assembled monolayers of functionalized nanoparticles. This two-stage approach allows precise control over final pore size (<10 nm) by selecting appropriate nanoparticle diameters, while avoiding the need for complex direct fabrication methods. The self-assembly process automatically organizes nanoparticles to define the final pore structure without requiring additional lithography or etching steps.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent utilizes porous materials by employing anodized aluminum oxide as the base membrane material, which provides a naturally porous structure with controllable pore sizes. The functionalized nanoparticles are then introduced into these porous channels and self-assemble to further reduce the effective pore diameter. This approach leverages the inherent porosity of the aluminum oxide structure rather than requiring completely dense membranes, simplifying the overall fabrication process while achieving the desired ion blocking capability.

Inventive Principle:
Principle #31Porous materials

2Reliability

If nanoporous membranes with smaller pore sizes are used, then salt rejection is improved, but water flux decreases

Engineering Contradiction:
Improvesalt rejectionVSAvoidwater flux
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent applies local quality by creating a heterogeneous structure where the base membrane has larger nanochannels (10-200 nm) that allow high water flux, while the interior surfaces of these channels are locally modified with self-assembled monolayers of functionalized nanoparticles. These nanoparticles selectively block ion transport pathways without completely sealing the channels, thereby maintaining water flux while achieving high salt rejection. The local presence of nanoparticles creates different transport characteristics for water and ions within the same channel structure.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs composite materials by combining anodized aluminum oxide with functionalized nanoparticles to create a hybrid membrane structure. The aluminum oxide provides the mechanical support and base porosity, while the nanoparticles introduce selective ion blocking capability. This composite approach allows the membrane to simultaneously achieve high water flux (from the aluminum oxide matrix) and high salt rejection (from the nanoparticle functional groups), resolving the traditional trade-off between these two performance parameters.

Inventive Principle:
Principle #40Composite materials

3Manufacturing precision

If complex fabrication methods are used to achieve nanoporous structures, then membrane performance is improved, but production time and cost increase

Engineering Contradiction:
Improvenanopore structure controlVSAvoidproduction efficiency
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent applies self-service by utilizing the self-assembly phenomenon, where functionalized nanoparticles automatically organize themselves into ordered monolayers on the interior surfaces of nanochannels without requiring external directing fields or complex processing equipment. The nanoparticles self-position based on their functional groups interacting with the aluminum oxide surface, creating the desired nanoporous structure through spontaneous organization. This eliminates the need for time-consuming lithography, etching, or deposition techniques, significantly improving production efficiency while maintaining precise structural control.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent employs parameter changes by controlling the diameter of functionalized nanoparticles (2-20 nm) and the concentration of nanoparticle solutions to achieve the desired final pore size and membrane performance. By adjusting these parameters, the membrane structure can be optimized for different applications without changing the fundamental fabrication process. This approach allows for flexible production of membranes with tailored properties using a simple, scalable methodology that maintains high productivity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The membrane effectively blocks ions, enhancing salt rejection and water flux in reverse osmosis, making the desalination process more efficient and economically viable while maintaining low energy consumption.

Implementation Method 1

a self assembled film of functionalized nanoparticles, wherein the self assembled film is a single monolayer of the functionalized nanoparticles coating the internal surface of the nanochannel

Methodology Applied
Scientific EffectSelf-assembly: Self-Assembly

Implementation Method 2

the functionalized nanoparticles comprise a metal nanoparticle and an organic ligand disposed thereon having at least one functional group reactive with the oxide surface

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 3

The reverse osmosis approach uses pressure on a salinated liquid to force water molecules through a semi-permeable membrane

Methodology Applied
Scientific EffectReverse osmosis: Reverse Osmosis

Data Source

PatentEP2523748B1Nanoporous semi-permeable membrane and methods for fabricating the same
Publication Date: 2022.10.12 GLOBALFOUNDRIES US INC
  • EP2523748B1 patent drawingFigure 1
  • EP2523748B1 patent drawingFigure 2
  • EP2523748B1 patent drawingFigure 3~4

AI summary

A filter includes a membrane having a plurality of nanochannels formed therein. Functionalized nanoparticles are deposited through self assembly onto surfaces defining the nanochannels so as to decrease the final diameter of the membrane. Methods for making and using the filter are also provided.