Nanoporous Waveguide Surface for Enhanced Light-Analyte Interaction

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Solution Overview

Problem

Conventional waveguide sensors lack sensitivity and efficiency due to limited surface area for analyte interaction and light propagation, often requiring additional porous coatings that introduce scattering and thermal instability.

Innovation Solution

A porous surface waveguide design with nanopores less than 100 nm in width, integrated directly into the glass material, enhances surface area for light-analyte interaction while maintaining efficient light propagation through total internal reflection, eliminating the need for separate coatings and improving thermal stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of moving object

If conventional waveguide sensors use smooth surface design, then light propagation is efficient, but surface area for analyte interaction is limited

Engineering Contradiction:
Improvesurface area for analyte interactionVSAvoidsensor sensitivity
Core Design Contradiction:
Area of moving objectVSReliability

Solution Approach 1:

The waveguide surface is designed with nanopores (average width less than 30% of the wavelength, specifically less than 100 nm) that increase the surface area for analyte interaction by a factor of 3-10 times compared to smooth surfaces, while maintaining optical waveguiding functionality through total internal reflection

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The surface is transformed from a 2D smooth plane to a 3D nanoporous structure, adding vertical dimension with pore depths of 10-1000 nm to dramatically increase the interaction surface area without significantly increasing the horizontal footprint of the sensor

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Area of moving object

If porous coatings are added to increase surface area, then analyte interaction improves, but light scattering and thermal instability increase

Engineering Contradiction:
Improvesurface area for analyte interactionVSAvoidlight scattering
Core Design Contradiction:
Area of moving objectVSObject-affected harmful factors

Solution Approach 1:

The porous structure is integrated directly into the waveguide material itself rather than being applied as a separate coating layer, creating a monolithic structure where the porous surface and waveguide core are unified, thereby eliminating interface-related scattering and improving thermal stability

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The nanopores are confined to a thin surface layer (depth of 10-1000 nm) while the bulk waveguide material remains dense and optically homogeneous, allowing enhanced surface interaction without compromising the bulk optical properties and minimizing light scattering

Inventive Principle:
Principle #3Local quality

3Stability of the object's composition

If nanopores with width less than 100 nm are integrated into glass material, then surface area increases and thermal stability improves, but manufacturing complexity increases

Engineering Contradiction:
Improvethermal stabilityVSAvoidmanufacturing process complexity
Core Design Contradiction:
Stability of the object's compositionVSEase of manufacture

Solution Approach 1:

The manufacturing process utilizes controlled variation of etching parameters (chemical composition, temperature, time) to create nanopores with specific size distributions (average width less than 100 nm) directly in the glass material, achieving both thermal stability and enhanced surface area

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The waveguide is fabricated as a composite glass material with embedded nanoporous structure, combining the thermal stability of glass with the high surface area of porous structures through a single integrated manufacturing process rather than assembling separate components

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design increases sensor sensitivity and accuracy by optimizing light-analyte interaction and reducing scattering, while providing a robust and thermally stable monolithic structure for effective analyte detection.

Implementation Method 1

The light from the light source enters the waveguide at the input area and travels within the waveguide by total internal reflection to the analyte area and light to be analyzed travels within the waveguide from the analyte area by total internal reflection to the output area

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

enhances surface area for light-analyte interaction while maintaining efficient light propagation through total internal reflection

Methodology Applied
Scientific EffectLight-analyte interaction: Absorption (EM radiation)

Data Source

PatentUS11680908B2Assembly having nanoporous surface layer with hydrophobic layer
Publication Date: 2023.06.20 CORNING INC
  • US11680908B2 patent drawing
  • US11680908B2 patent drawing
  • US11680908B2 patent drawing

AI summary

A waveguide sensor system is provided. The system includes a light source and a waveguide formed from a light transmitting material. Light from the light source enters the waveguide at an input area and travels within the waveguide by total internal reflection to an analyte area and light to be analyzed travels within the waveguide from the analyte area by total internal reflection to an output area. An optical sensor is coupled to the output area and is configured to interact with the light to be analyzed. The system includes a plurality of pores located along the outer surface within the analyte area and formed in the light transmitting material of the waveguide, and the pores are configured to enhance light interaction with the analyte within the analyte area. The pores and analyte area may be protected and/or enhanced with a hydrophobic layer overlaying the pores.