Nanorod Cathode Material for Lithium Battery Stability

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Solution Overview

Problem

Lithium nickel composite oxides for lithium secondary batteries face structural instability and capacity degradation due to nonstoichiometric Ni ions, leading to decreased lithium ion diffusion and increased risk of battery explosion, which existing technologies have not adequately addressed.

Innovation Solution

A nanorod-shaped cathode active material represented by the formula LiNi1−x−yMnxMyO2, where M is a metal such as Co, Mg, or Cr, with controlled metal composition and particle shape, manufactured through a method involving hydrothermal synthesis and heat treatment, enhancing structural stability and charge/discharge capacity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If lithium nickel composite oxide is used as cathode active material, then reversible capacity is improved (close to 200 mAh/g), but structural stability deteriorates causing battery explosion risk

Engineering Contradiction:
Improvereversible capacityVSAvoidstructural stability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent applies local quality by creating a core-shell structure where the inner core region contains high nickel content (LiNi1-x-yMnxMyO2) for high capacity, while the outer shell region contains metals with stable oxidation numbers (Co, Mn, Al, Cr) that prevent Ni2+ substitution and maintain structural stability. This spatial differentiation of composition allows simultaneous achievement of high reversible capacity and structural stability.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses composite materials by combining nickel oxide with other metal oxides (Co, Mn, Al, Cr) in a doped composite structure. The composite nature allows the nickel component to provide high capacity while the other metal components provide structural stability, resolving the contradiction between capacity and stability.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If nickel content is increased to improve capacity, then reversible capacity is improved, but crystal structure stability deteriorates due to Ni2+ substitution

Engineering Contradiction:
Improvereversible capacityVSAvoidcrystal structure stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent implements local quality by concentrating high nickel content in the core region where it provides high capacity, while placing stability-providing metals (Co, Mn, Al, Cr) in the outer shell region where they prevent Ni2+ substitution and maintain crystal structure stability. The composition is locally optimized for different functions.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent applies parameter changes by controlling the oxidation states of metal ions and the stoichiometric ratios of different metals in the composite oxide. By adjusting these parameters, the patent achieves a composition where high nickel content provides capacity while stable oxidation states of other metals maintain crystal structure stability.

Inventive Principle:
Principle #35Parameter changes

3Duration of action of stationary object

If conventional metal-substituted lithium nickel oxide is used, then cycle characteristics are improved, but thermal safety deteriorates due to gas generation and low chemical stability

Engineering Contradiction:
Improvecycle characteristicsVSAvoidthermal safety
Core Design Contradiction:
Duration of action of stationary objectVSObject-affected harmful factors

Solution Approach 1:

The patent converts the potential harm of gas generation and thermal instability into benefit by carefully selecting metal combinations (Ni with Co, Mn, Al, or Cr) that actually suppress gas generation during cycling. The controlled doping transforms what could be harmful volume expansion into a beneficial structural reinforcement that improves both cycle life and thermal safety.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent uses composite materials by combining nickel oxide with specific metal oxides (Co, Mn, Al, Cr) in controlled ratios. This composite structure provides both improved cycle characteristics through stable oxidation states and enhanced thermal safety by suppressing gas generation, resolving the contradiction between durability and safety.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The nanorod-shaped cathode active material achieves improved structural stability, increased surface area for efficient lithium ion migration, and enhanced charge/discharge capacity retention, reducing the risk of structural deformation and thermal instability.

Implementation Method 1

forming first nanoparticles of the first metal-mixed solution may be performed by a hydrothermal synthesis

Methodology Applied
Scientific EffectHydrothermal synthesis:

Implementation Method 2

forming first nanoparticles of the first metal-mixed solution

Methodology Applied
Scientific EffectPrecipitation: Precipitation

Implementation Method 3

forming second nanoparticles by performing a heat treatment to the second metal-mixed solution

Methodology Applied
Scientific EffectHeat treatment: Heat Treatment

Implementation Method 4

increased surface area for efficient lithium ion migration

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS10886532B2Nanorod-shaped cathode active material for lithium secondary battery, manufacturing method thereof, and lithium secondary battery including the same
Publication Date: 2021.01.05 KOREA BASIC SCI INST
  • US10886532B2 patent drawing
  • US10886532B2 patent drawing
  • US10886532B2 patent drawing

AI summary

Provided are a cathode active material for a lithium secondary battery which is represented by general formula (1) below and has a nanorod shape, a manufacturing method thereof, and a lithium secondary battery including the same.LiNi1−x−yMnxMyO2  (1)