Nanosheet Transistor Corner Spacers for Sub-FIN Leakage Control

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Solution Overview

Problem

Conventional nanosheet transistor structures face challenges in suppressing sub-FIN leakage while maintaining channel strain, leading to performance losses at the bottom of the device.

Innovation Solution

The introduction of bottom corner spacers under the lowest channel region, on both the source and drain sides of the device, in combination with inner sidewall spacers and gate structures, helps to suppress sub-FIN leakage and maintain channel strain through epitaxial regrowing of source and drain regions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional nanosheet transistor structures are used, then device density and performance are improved, but sub-FIN leakage occurs and channel strain is lost at the bottom of the device

Engineering Contradiction:
Improvedevice performanceVSAvoidsub-FIN leakage
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The device is segmented into distinct functional regions through the introduction of corner spacers that divide the bottom region into separate source and drain segments. This segmentation prevents leakage paths while maintaining the integrity of the channel strain, resolving the contradiction between device performance and sub-FIN leakage suppression.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Corner spacers act as intermediary structures positioned at the bottom corners of the nanosheet transistor. These spacers mediate between the source and drain regions, blocking leakage currents while preserving the mechanical strain in the channel. The intermediary structures enable both high device performance and leakage suppression simultaneously.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If conventional nanosheet transistor structures are used, then device density is increased, but channel strain is lost at the bottom of the device

Engineering Contradiction:
Improvedevice densityVSAvoidchannel strain
Core Design Contradiction:
ProductivityVSStrength

Solution Approach 1:

The corner spacers segment the bottom region to create distinct strain-preserved zones. By dividing the structure into controlled segments, the strain is maintained in the channel region while the spacer regions provide structural support and prevent strain relaxation, thus maintaining productivity while preserving strength.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the device are given different local qualities: the channel region maintains high strain for carrier mobility, while the corner spacer regions provide structural stability. This local differentiation allows the device to achieve high density with preserved channel strain, resolving the contradiction between productivity and strength.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20250031401A1Nanosheet structures with corner spacer
Publication Date: 2025.01.23 GLOBALFOUNDRIES US INC
  • US20250031401A1 patent drawing
  • US20250031401A1 patent drawing
  • US20250031401A1 patent drawing

AI summary

The present disclosure relates to semiconductor structures and, more particularly, to nanosheet transistor structures and methods of manufacture. The structure includes: a plurality of stacked semiconductor nanosheets over a semiconductor substrate; a plurality of gate structures surrounding individual nanosheets of the plurality of semiconductor nanosheets; an inner sidewall spacer adjacent each of the plurality of gate structures; and corner spacers under the plurality of stacked semiconductor nanosheets.