Nanosheet Gate Isolation With Dielectric Walls for Lower Parasitic Capacitance

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Solution Overview

Problem

The integration of semiconductor devices with reduced dimensions and increased density poses challenges in adjusting component characteristics, particularly in managing parasitic capacitance among devices with varying metal dimensions, which affects performance and functionality.

Innovation Solution

The implementation of a fork-sheet-like dielectric wall structure and an embedded cut metal gate isolation structure to minimize gate-to-source/drain parasitic capacitance, utilizing a multi-gate device design with nanosheet channels and a dielectric wall structure formed during the metal gate isolation process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If device density is increased and dimensions are reduced, then more components can be integrated into a given area, but parasitic capacitance between devices increases and becomes harder to control

Engineering Contradiction:
Improvedevice integration densityVSAvoidparasitic capacitance
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The patent introduces a dielectric wall structure that segments and isolates adjacent transistors with different metal dimensions. This segmentation creates physical barriers that reduce parasitic capacitance coupling between devices, allowing high integration density while controlling harmful electrical interactions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The dielectric wall acts as an intermediary structure between transistors with different gate lengths. This intermediate layer mediates the electrical interaction by reducing direct capacitive coupling, enabling closer device spacing without excessive parasitic capacitance.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If metal dimensions are varied among devices, then device characteristics can be adjusted for different functions, but parasitic capacitance adjustment becomes difficult

Engineering Contradiction:
Improvedevice characteristic adjustmentVSAvoidparasitic capacitance control
Core Design Contradiction:
Adaptability or versatilityVSObject-generated harmful factors

Solution Approach 1:

The dielectric wall structure is strategically positioned between devices with different metal dimensions to provide localized capacitance control. This allows each device to have its optimal metal dimensions for specific functions while the local dielectric barrier prevents excessive parasitic capacitance from affecting neighboring devices.

Inventive Principle:
Principle #3Local quality

3Quantity of substance

If device dimensions are reduced, then more components fit in a given area, but manufacturing precision requirements increase

Engineering Contradiction:
Improvecomponent integration densityVSAvoidfeature size control
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The patent addresses the manufacturing precision challenge by introducing a vertical dimension - the dielectric wall extends in the vertical direction between devices. This three-dimensional structure provides isolation without requiring extremely tight lateral dimensional control, thereby facilitating high integration density while maintaining manufacturability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS20250366055A1Semiconductor device having nanosheet transistor and methods of fabrication thereof
Publication Date: 2025.11.27 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20250366055A1 patent drawing
  • US20250366055A1 patent drawing
  • US20250366055A1 patent drawing

AI summary

Various embodiments of the disclosure provide a semiconductor device structure. In one embodiment, the semiconductor device structure includes a first dielectric wall disposed over a substrate, and a first metal gate structure portion and a second metal gate structure portion disposed on opposing sides of the first dielectric wall, each comprising a plurality of semiconductor layers vertically stacked and separated from each other; a high-k dielectric layer surrounding at least three surfaces of each semiconductor layer, a gate electrode layer disposed between adjacent semiconductor layers, and a second dielectric wall disposed adjacent to the first metal gate structure portion, the second dielectric wall having a top surface at an elevation lower than a top surface of the first dielectric wall, and a metal layer disposed over the second dielectric wall and in contact with the gate electrode layer of the first and second metal gate structure portions.