Nanosheet Gate Isolation Structure for Current Control in Tight Layouts

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Solution Overview

Problem

Existing multi-gate devices face challenges in reducing device area while maintaining performance, particularly in advanced technology nodes, as conventional methods for adjusting current levels in nanosheet devices often require additional area and complexity.

Innovation Solution

The introduction of two-dimensional gate isolation structures that partially truncate the active region of MOS devices, incorporating horizontal and transverse portions to reduce the active region's width and adjust current levels without increasing device footprint, achieved through modifications to existing structural features.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If conventional methods are used to adjust current levels in nanosheet devices, then current control is achieved, but device area increases and fabrication complexity increases

Engineering Contradiction:
Improvecurrent controlVSAvoiddevice area
Core Design Contradiction:
Ease of operationVSArea of stationary object

Solution Approach 1:

The gate structure is segmented into multiple independent gates (first gate, second gate, third gate) that can independently control different portions of the channel. This segmentation enables fine-grained current control without requiring additional device area, as the control is achieved through spatial division of existing gate structures rather than adding new components.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from planar gate control to three-dimensional gate-all-around structures that wrap around the nanosheet channels. This dimensional change enables superior electrostatic control and current modulation in the vertical dimension, achieving better current control density without increasing the lateral device footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of operation

If conventional methods are used to adjust current levels in nanosheet devices, then current control is achieved, but fabrication complexity increases

Engineering Contradiction:
Improvecurrent controlVSAvoidfabrication complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The gate structures serve multiple functions: they provide electrical control over the channel, act as isolation structures between adjacent devices, and define active regions. This multi-functionality reduces fabrication complexity by eliminating the need for separate isolation and control structures, as the gates perform both control and isolation roles simultaneously.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The invention merges the gate control function with the isolation function into a single integrated structure. The gate isolation structures are formed as part of the same fabrication sequence as the gates themselves, combining what would traditionally be separate fabrication steps into a unified process, thereby reducing overall fabrication complexity.

Inventive Principle:
Principle #5Merging (Combining)

3Area of stationary object

If device area is reduced in advanced technology nodes, then device density increases, but maintaining performance becomes more difficult

Engineering Contradiction:
Improvedevice areaVSAvoiddevice performance
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The nanosheet channels are nested within gate structures that completely surround them in three dimensions. This nested gate-all-around configuration provides superior electrostatic control over the channel, enabling high-performance operation in reduced device areas by maximizing the gate's control efficiency per unit area through complete spatial enclosure of the active channel.

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS20260047157A1Nanosheet devices with gate isolation structures and methods of fabricating the same
Publication Date: 2026.02.12 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20260047157A1 patent drawing
  • US20260047157A1 patent drawing
  • US20260047157A1 patent drawing

AI summary

A semiconductor structure includes a semiconductor fin protruding from a substrate and extending across the substrate along a first lateral direction. The semiconductor structure includes a plurality of gate structures disposed over the substrate, where each gate structure extends along a second lateral direction perpendicular to the first lateral direction. The semiconductor structure includes a gate isolation structure disposed over the gate structures. The gate isolation structure including a first portion and a second portion connected to the first portion. The first portion extends over the gate structures along the first lateral direction. The second portion partially extends into the semiconductor fin along the second lateral direction.