Nanosheet MOSFET Source/Drain Sidewalls for Lower Parasitic Capacitance

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Solution Overview

Problem

As semiconductor devices continue to shrink in size, scaling limits are being pushed, and existing technologies struggle to efficiently manage parasitic capacitance and resistance, which affects device performance.

Innovation Solution

The semiconductor device incorporates a multigate metal-oxide-semiconductor field effect transistor (MOSFET) with a substrate having distinct regions, fin-type active areas, nanosheets with channel regions, and a gate structure that surrounds the nanosheets, along with insulating spacers and air spacers to reduce parasitic capacitance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional planar transistor structures are used, then manufacturing is simpler, but parasitic capacitance and resistance increase, degrading device performance

Engineering Contradiction:
Improvedevice performanceVSAvoidparasitic capacitance and resistance
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent transitions from conventional planar (2D) transistor structures to three-dimensional nanosheet and FinFET structures. The nanosheets are suspended above the substrate in a third dimension, creating a vertical channel that increases the effective channel area without increasing the footprint. This dimensional transition reduces parasitic capacitance by increasing the channel-gate overlap area while maintaining compact device footprint, directly addressing the technical contradiction between device performance and parasitic effects.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The gate structure completely surrounds the nanosheet channel in a wrap-around configuration, with the gate extending over the top surface and down the sidewalls of the nanosheet. This nested arrangement maximizes the gate-controlled channel area while minimizing the distance between gate and channel, thereby reducing parasitic resistance and improving carrier control without requiring larger device dimensions.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Productivity

If device size is reduced to increase integration density, then more devices fit on chip, but parasitic effects become more significant and scaling limits are approached

Engineering Contradiction:
Improveintegration densityVSAvoidparasitic capacitance
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

By utilizing vertical suspension of nanosheets above the substrate and extending gates in the vertical dimension, the patent achieves higher effective channel area per unit footprint. This allows increased integration density while maintaining adequate gate control and minimizing parasitic capacitance, as the vertical dimension provides additional control volume without increasing lateral device dimensions that would increase parasitic effects.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent implements different structural qualities in different regions: suspended nanosheets with air gaps in active device regions to minimize parasitic capacitance, while maintaining continuous substrate and isolation structures in interconnect regions. The gate structure provides enhanced local control over the channel with wrap-around geometry, creating locally optimized regions that collectively achieve high integration density with controlled parasitic effects.

Inventive Principle:
Principle #3Local quality

3Reliability

If larger gate-channel overlap area is used to reduce parasitic capacitance, then device performance improves, but device footprint increases

Engineering Contradiction:
Improveparasitic capacitance reductionVSAvoiddevice footprint
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent achieves increased gate-channel overlap area by extending the gate structure into the vertical dimension, wrapping around the suspended nanosheet channel. The gate overlaps the channel from the top surface down the sidewalls, creating a three-dimensional overlap volume that increases the effective overlap area without increasing the lateral footprint of the device. This vertical extension allows parasitic capacitance reduction while maintaining compact device dimensions.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The wrap-around gate structure nests over and around the nanosheet channel, with the gate material conformally covering the channel sidewalls and top surface. This nested configuration maximizes the gate-channel overlap area within the minimal lateral space required by the nanosheet width, thereby reducing parasitic capacitance without increasing device footprint beyond the nanosheet dimensions.

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS12225741B2Semiconductor device including source/drain having sidewalls with convex and concave portions
Publication Date: 2025.02.11 SAMSUNG ELECTRONICS CO LTD
  • US12225741B2 patent drawing
  • US12225741B2 patent drawing
  • US12225741B2 patent drawing

AI summary

A semiconductor device includes a substrate including a first region and a second region, fin type active areas extending in a first direction away from the substrate in each of the first and second regions, a plurality of nanosheets extending parallel to an upper surface of the fin type active areas and being spaced apart from the upper surface of the fin type active areas, a gate extending over the fin type active areas in a second direction crossing the first direction, a gate dielectric layer interposed between the gate and each of the nanosheets, first source and drain regions included in the first region and second source and drain regions included in the second region, and insulating spacers interposed between the fin type active areas and the nanosheets, wherein air spacers are interposed between the insulating spacers and the first source and drain regions.