Nanosheet PDN With Spacer-Guided Rear Contact Alignment

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Solution Overview

Problem

The challenge of efficiently transmitting power to highly-integrated circuit devices with power delivery networks (PDNs) in integrated circuit devices is not adequately addressed by existing technologies.

Innovation Solution

The integrated circuit device incorporates a nanosheet stacked structure with source/drain regions, gate electrodes, and a power delivery network (PDN) design that includes a rear contact plug connected to source/drain regions through a spacer layer, enhancing power delivery reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If power delivery network (PDN) is implemented in highly-integrated circuit devices, then power transmission efficiency is improved, but manufacturing complexity and alignment precision requirements increase

Engineering Contradiction:
Improvepower transmission efficiencyVSAvoidalignment precision
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The spacer layer acts as an intermediary structure between the rear contact plug and the inter-gate insulating layer. It provides a reference surface for forming the rear contact plug, ensuring precise alignment with the source/drain regions without requiring direct alignment between the rear contact plug and the source/drain regions, thus reducing alignment precision requirements while maintaining power transmission efficiency

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The spacer layer is formed in advance before forming the rear contact plug. This preliminary action creates a predefined reference structure that guides the subsequent formation of the rear contact plug, ensuring accurate alignment with the source/drain regions and simplifying the manufacturing process

Inventive Principle:
Principle #10Preliminary action

2Reliability

If rear contact plug is directly connected to source/drain regions, then power delivery reliability is improved, but manufacturing complexity increases due to alignment difficulties

Engineering Contradiction:
Improvepower delivery reliabilityVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The spacer layer serves as a mediating structure that simplifies the manufacturing process. Instead of directly aligning the rear contact plug with the source/drain regions (which is complex), the spacer layer provides an intermediate reference surface, making the manufacturing process less complex while still ensuring the rear contact plug connects to the source/drain regions for reliable power delivery

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The power delivery structure is segmented into multiple components: the spacer layer as a reference structure, the rear contact plug as the power delivery element, and the inter-gate insulating layer as the insulating medium. This segmentation allows each component to be formed independently with appropriate process optimization, reducing overall manufacturing complexity while maintaining reliability

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20250234618A1Integrated circuit device with a power delivery network
Publication Date: 2025.07.17 SAMSUNG ELECTRONICS CO LTD
  • US20250234618A1 patent drawing
  • US20250234618A1 patent drawing
  • US20250234618A1 patent drawing

AI summary

An integrated circuit device includes: a rear insulating layer; a nanosheet stacked structure arranged on the rear insulating layer and including a plurality of nanosheets; a pair of source/drain regions positioned on sides of the nanosheet stacked structure in a first horizontal direction; a gate electrode extending in a second horizontal direction intersecting the first horizontal direction, on the nanosheet stacked structure; a contact plug connected to at least one of the pair of source/drain regions; a rear contact plug passing through the rear insulating layer and connected to at least one of the pair of source/drain regions; and a spacer layer including a contact spacer layer surrounding part of a side surface of the rear contact plug.