Nanosized Ceramic Plasma Catalyst for Self-Powered Combustion

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Solution Overview

Problem

Existing plasma generation facilities for low-temperature, partially ionized plasmas are electromechanical and optoelectromechanical, requiring complex feedthroughs and external high-power sources, making them non-self-powered and difficult to scale for various reactor sizes. Additionally, they only utilize catalytic properties of plasma without harnessing the synergistic effects of plasma and catalytic surface interactions.

Innovation Solution

A plasma catalyst in the form of a ceramic-matrix nanocomposite is developed, integrating valve metal oxides, polar transition-metal oxides, rare-earth oxides, and other materials. This nanocomposite harvests thermal energy from combustion to generate electricity pyroelectrically, converting it into VUV-soft X-ray ionizing radiation for plasma formation, and is designed for self-powered operation and scalability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional plasma generation facilities are used, then plasma can be generated for combustion assistance, but the devices require complex feedthroughs and external high-power sources, making them non-self-powered and difficult to scale

Engineering Contradiction:
Improveplasma generation reliabilityVSAvoidfeedthrough and power source complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The plasma catalyst enables self-powered plasma generation by utilizing the combustion process itself to generate the necessary energy. The catalytic surface promotes combustion reactions that directly produce plasma, eliminating the need for external power sources and complex feedthroughs. The system serves itself by using the combustion energy to sustain the plasma that in turn enhances the combustion.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The invention merges the plasma generation function with the catalytic combustion surface into a single integrated plasma catalyst. This combination eliminates the need for separate plasma generation equipment and simplifies the overall system architecture by consolidating multiple functions into one component.

Inventive Principle:
Principle #5Merging (Combining)

2Productivity

If conventional plasma facilities are used, then plasma catalytic properties can be utilized, but the synergistic effects of plasma and catalytic surface interactions are not harnessed

Engineering Contradiction:
Improvecombustion efficiencyVSAvoidfunctional capability
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The plasma catalyst is constructed as a composite material system combining plasma-generating components with catalytic surfaces. This composite structure enables simultaneous exploitation of plasma effects and catalytic surface reactions, creating synergistic interactions that enhance both productivity and functional versatility beyond what either component could achieve alone.

Inventive Principle:
Principle #40Composite materials

3Adaptability or versatility

If plasma generation facilities are scaled for various reactor sizes, then different capacity requirements can be met, but the complexity and difficulty of scaling increases

Engineering Contradiction:
Improvereactor capacity adaptabilityVSAvoidscaling difficulty
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The plasma catalyst can be segmented into modular units that can be easily scaled by repeating the basic functional module. This segmentation allows the system to be adapted to various reactor sizes and capacities by simply adding or removing identical modular segments, greatly simplifying the manufacturing and scaling process compared to conventional plasma facilities.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The plasma catalyst effectively initiates and sustains plasma-assisted combustion, achieving thermal energy harvesting and electricity generation while providing a scalable, self-powered, and reliable solution for plasma generation, thereby overcoming the limitations of existing technologies.

Implementation Method 1

harvests thermal energy from combustion to generate electricity pyroelectrically

Methodology Applied
Scientific EffectPyroelectric effect: Pyroelectric Effect

Implementation Method 2

converting electricity thru internal field-enhanced emission and electron scattering into vacuum ultraviolet-soft X-ray (hereinafter VUV-soft X-ray) ionizing radiation band as plasma forming medium

Methodology Applied
Scientific EffectField-enhanced emission:

Implementation Method 3

converting electricity thru internal field-enhanced emission and electron scattering into vacuum ultraviolet-soft X-ray (hereinafter VUV-soft X-ray) ionizing radiation band as plasma forming medium

Methodology Applied
Scientific EffectIonization: Ionisation

Implementation Method 4

the synergistic effect that can be obtained from the plasma and the catalytic properties of surfaces that transmit and/or split out energy to form plasma

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentUS12303869B2Nanosized ceramic plasma catalyst for stabilizing and assisting plasma combustion
Publication Date: 2025.05.20 EFENCO OU
  • US12303869B2 patent drawing
  • US12303869B2 patent drawing
  • US12303869B2 patent drawing

AI summary

A new plasma catalyst in the form of a ceramic-matrix nanocomposite is disclosed for application to the plasma-assisted combustion. The new functionality of the nanoceramic plasma catalyst is driven by the synergistic effect of plasma and solids. The plasma catalyst is based on combinations of valve metal oxides, polar transition-metal oxides, rare-earth oxides and phosphides, alkali metal oxides, silicon oxides and nitrides, etc. are disclosed. The advantage of combining a heterogeneous catalytic and plasma catalytic effect allows utility for large area applications and is scalable for large-scale industries.