Nanostructure Gate Metal Oxide Barrier for Threshold Voltage Balance

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Solution Overview

Problem

As semiconductor devices shrink in size, transistors face challenges such as short channel effects, increased source/drain electron tunneling, and threshold voltage imbalances between PMOS and NMOS nanostructure transistors, leading to inefficiencies and high current leakage.

Innovation Solution

The formation of p-type and n-type gate metals with a metal oxide layer on the p-type gate metal to resist n-type gate metal deposition, optimizing threshold voltages for both PMOS and NMOS nanostructure transistors, thereby minimizing current leakage and enhancing operating efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If gate length is reduced for smaller technology nodes, then transistor size decreases and integration density improves, but source/drain electron tunneling increases leading to higher off current

Engineering Contradiction:
Improvetransistor sizeVSAvoidsource/drain electron tunneling and off current
Core Design Contradiction:
Volume of moving objectVSObject-generated harmful factors

Solution Approach 1:

The gate structure is segmented into multiple materials with different work functions (p-type gate metal for PMOS regions, n-type gate metal for NMOS regions) to independently control threshold voltages in different transistor types, thereby reducing electron tunneling and off current in each region

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different gate metal materials are applied to different regions (PMOS vs NMOS) to provide locally optimized work functions and threshold voltages, addressing the specific needs of each transistor type to minimize harmful tunneling effects

Inventive Principle:
Principle #3Local quality

2Ease of manufacture

If conventional gate metal deposition is used without selective resistance, then deposition process is simple, but n-type gate metal deposits on p-type gate metal causing threshold voltage imbalance

Engineering Contradiction:
Improvedeposition process simplicityVSAvoidthreshold voltage balance between PMOS and NMOS
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

A metal oxide layer is introduced as an intermediary between the p-type gate metal and the deposition environment, serving as a selective barrier that prevents n-type gate metal from depositing on the p-type region while allowing the deposition process to remain relatively simple

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The surface properties of the gate metal are changed by forming a metal oxide layer, which alters the deposition characteristics to achieve selective metal deposition based on the underlying gate metal type, thereby maintaining threshold voltage balance

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach achieves low current leakage and high operating efficiency for both PMOS and NMOS nanostructure transistors by tuning their work functions, reducing short channel effects and improving control over conductive channels.

Implementation Method 1

a metal oxide layer on the p-type gate metal to resist n-type gate metal deposition

Methodology Applied
Scientific EffectSelective deposition resistance: Adsorption

Implementation Method 2

optimizing threshold voltages for both PMOS and NMOS nanostructure transistors by tuning their work functions

Methodology Applied
Scientific EffectWork function tuning: Electrical Resistance

Implementation Method 3

improving control over conductive channels... minimizing current leakage

Methodology Applied
Scientific EffectElectrical field control: Electric Field

Data Source

PatentUS20250267908A1Semiconductor device and methods of formation
Publication Date: 2025.08.21 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20250267908A1 patent drawing
  • US20250267908A1 patent drawing
  • US20250267908A1 patent drawing

AI summary

Techniques described herein include forming respective (different) types of gate metals for a p-type metal oxide semiconductor (PMOS) nanostructure transistor and keep intrinsic n-type metal oxide semiconductor (NMOS) nanostructure transistor of the semiconductor device. A p-type gate metal may be formed around nanostructure channels for the PMOS nanostructure transistor. The surface of the p-type gate metal may then be oxidized to form a metal oxide layer on the p-type gate metal. During formation of an n-type gate metal around the nanostructure channels for the NMOS nanostructure transistor, the metal oxide layer on the p-type gate metal resists formation of the n-type gate metal on the p-type gate metal. This results in little to no n-type gate metal deposition on the p-type gate metal, which minimizes the p-type threshold voltage (PVt) impact to the PMOS nanostructure transistor.