Nanostructured Optical Element for Continuous Phase Shift

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Solution Overview

Problem

Conventional optical elements face challenges in precision and quality due to limitations in controlling the phase and polarization of light, particularly in achieving continuous optical phase shifts without discrete phase resets, and suffer from high optical losses in nanostructured materials like glass and liquid crystals.

Innovation Solution

The development of nanostructured optical elements using a substrate with randomly positioned oblate spheroidal nanostructures that induce a geometric phase effect, fabricated using focused femtosecond laser pulses with controlled pulse density and numerical aperture to minimize scattering losses and enhance thermal stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional optical elements use discrete optical path variations to encode phase profiles, then manufacturing is simpler, but continuous optical phase shifts cannot be achieved without phase resets

Engineering Contradiction:
Improvecontinuous optical phase shift capabilityVSAvoidphase reset requirements
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by transitioning from discrete optical path variations to continuous geometric phase accumulation. The geometric phase is controlled by varying the orientation angle of birefringent material or the spatial distribution of anisotropic nanostructures, enabling continuous phase shifts without discrete resets. This changes the fundamental parameter from optical path length to orientation angle or nanostructure geometry.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite materials by combining birefringent materials with anisotropic nanostructures. The birefringent material provides the optical anisotropy necessary for geometric phase, while the nanostructures (such as nanorods or nanodisks) provide spatially varying orientation. This composite approach enables continuous phase modulation through the geometric phase effect.

Inventive Principle:
Principle #40Composite materials

2Adaptability or versatility

If nanostructured materials like glass and liquid crystals are used to achieve geometric phase, then phase and polarization manipulation is enhanced, but optical losses increase

Engineering Contradiction:
Improvephase and polarization manipulation capabilityVSAvoidoptical losses
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The patent applies local quality by creating spatially varying anisotropic nanostructures with specific orientations at different locations. Each local region has tailored nanostructure orientation to achieve the desired geometric phase locally, while maintaining low loss through sub-wavelength dimensions that minimize scattering. The local orientation control enables precise phase manipulation without the high losses associated with conventional bulk nanostructured materials.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent transitions from two-dimensional surface patterns to three-dimensional anisotropic nanostructures embedded within the substrate volume. This dimensional change allows the geometric phase to be achieved through the orientation and shape of 3D nanostructures (such as nanorods or nanodisks), which provides better control over optical properties and reduces losses compared to 2D patterns.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Manufacturing precision

If high precision nanostructures are fabricated to achieve desired phase profiles, then optical performance is improved, but manufacturing time and complexity increase

Engineering Contradiction:
Improvenanostructure orientation and positioning accuracyVSAvoidmanufacturing time
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent employs periodic action by using iterative optimization algorithms that repeatedly adjust the nanostructure orientation angles to converge on the optimal solution. The fabrication process uses systematic scanning or projection methods that apply periodic patterning cycles to achieve the desired phase profile, balancing precision with manufacturing efficiency.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent replaces complex mechanical alignment and positioning systems with computational design and direct laser writing or projection-based fabrication. Instead of mechanically positioning each nanostructure with high precision, the system uses computational algorithms to design the orientation distribution and directly fabricates the nanostructures in their final positions, significantly reducing manufacturing time while maintaining precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in low-loss, high-thermal-stability optical elements with improved uniformity and durability, capable of achieving efficient phase and polarization manipulation with reduced manufacturing time, suitable for applications like optical data storage and high-power laser machining.

Implementation Method 1

an optical element for modifying an incident laser beam propagated through the optical element from an input face to an output face via a geometric phase birefringent effect

Methodology Applied
Scientific EffectGeometric phase birefringent effect: Birefringence

Implementation Method 2

capable of achieving efficient phase and polarization manipulation with reduced manufacturing time

Methodology Applied
Scientific EffectLight scattering: Scattering

Implementation Method 3

directing a focused beam of linearly polarised femtosecond pulses of laser light onto the substrate face to position the focus within the substrate

Methodology Applied
Scientific EffectLaser absorption: Absorption (EM radiation)

Data Source

PatentUS11802993B2Nanostructured optical element, method for fabrication and uses thereof
Publication Date: 2023.10.31 UNIV OF SOUTHAMPTON
  • US11802993B2 patent drawing
  • US11802993B2 patent drawing
  • US11802993B2 patent drawing

AI summary

An optical element for modifying an incident laser beam propagated through the optical element from an input face to an output face via a geometric phase birefringent effect, the optical element comprising: a substrate of a transparent amorphous material with an input face and an opposite output face; and a structural modification in a volume of the substrate between the input face and output face comprising a plurality of randomly positioned nanostructures; wherein each nanostructure has a oblate spheroidal shape with an elliptical cross section in a plane parallel to the input face, the elliptical cross-section having a minor axis substantially not larger than 30 nm and a major axis greater than the minor axis, and each nanostructure having a length in a direction perpendicular to the input face which is substantially not larger than 100 nm.