Carbon Nanotube Light Absorber Composite for Harsh Conditions

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Solution Overview

Problem

Existing light absorbers face a trade-off between enhancing micro-nanostructure density for improved light absorption and maintaining durability and stability, especially under harsh environmental conditions, limiting their application in extreme environments such as aerospace and military operations.

Innovation Solution

A light absorber composed of carbon nanotubes, carbon particles, and epoxy resin, where the epoxy resin enhances the connection between carbon nanotubes and particles, forming a network structure that increases gap density and reduces reflection, while providing mechanical strength and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If micro-nanostructure density is enhanced to improve light absorption, then light absorption performance is improved, but durability and stability deteriorate

Engineering Contradiction:
Improvelight absorption performanceVSAvoiddurability and stability
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The patent employs a composite material system consisting of carbon nanotubes, carbon particles, and epoxy resin. The carbon nanotubes and carbon particles form a micro-nanostructure network for light absorption, while the epoxy resin provides mechanical binding and structural stability. This composite approach allows the material to simultaneously achieve high light absorption performance through the carbon-based micro-nanostructure and improved durability through the epoxy resin matrix that binds the components together and provides mechanical strength.

Inventive Principle:
Principle #40Composite materials

2Illumination intensity

If micro-nanostructure density is enhanced for better light absorption, then absorption performance is improved, but mechanical strength deteriorates

Engineering Contradiction:
Improvelight absorption performanceVSAvoidmechanical strength
Core Design Contradiction:
Illumination intensityVSStrength

Solution Approach 1:

The epoxy resin serves as a binding matrix that provides mechanical strength to the carbon nanotube-carbon particle composite. The resin infiltrates and binds the micro-nanostructure network, transferring mechanical loads and preventing structural collapse, thereby maintaining mechanical integrity while preserving the light-absorbing micro-nanostructure.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The epoxy resin acts as an intermediary material that bridges the carbon nanotubes and carbon particles, providing mechanical cohesion to the composite structure. It mediates between the fragile micro-nanostructure and the requirements for mechanical strength, allowing the lightweight carbon-based structure to achieve both optical performance and structural durability.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Illumination intensity

If structure is optimized for light absorption, then absorption performance is improved, but stability under harsh conditions deteriorates

Engineering Contradiction:
Improveabsorption performanceVSAvoidstability under harsh conditions
Core Design Contradiction:
Illumination intensityVSStability of the object's composition

Solution Approach 1:

The epoxy resin provides chemical and environmental stability to the carbon nanotube-carbon particle composite. It protects the carbon-based micro-nanostructure from degradation under harsh conditions such as oxidation, moisture, and temperature extremes, while maintaining the structural configuration optimized for light absorption.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The carbon nanotube-carbon particle composite with epoxy resin achieves superior absorption characteristics and durability, maintaining performance under extreme conditions by reducing reflection and enhancing mechanical properties.

Implementation Method 1

Light absorbers have a wide range of applications in fields including energy collection, stray light shielding and stealth technology

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Implementation Method 2

the epoxy resin enhances the connection between carbon nanotubes and particles, forming a network structure

Methodology Applied
Scientific EffectAdhesion: Adhesive

Data Source

PatentUS20250362435A1Light absorber and preparation method thereof
Publication Date: 2025.11.27 HON HAI PRECISION INDUSTRY CO LTD
  • US20250362435A1 patent drawing
  • US20250362435A1 patent drawing
  • US20250362435A1 patent drawing

AI summary

A light absorber, comprises a plurality of carbon nanotubes, an epoxy resin and a plurality of carbon particles. The plurality of carbon nanotubes are connected with each other to form a carbon nanotube network structure. The epoxy resin is coated on surfaces of the plurality of carbon nanotubes. The plurality of carbon particles connected with each other by the carbon nanotube network structure coated with the epoxy resin. A method for making the light absorber is further provided.