Nanowire Extractor for Selective Algae Oil Adsorption

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Solution Overview

Problem

Current methods for extracting oil from microalgae are costly, environmentally harmful, and inefficient, with existing nano-materials failing to selectively adsorb algae oil due to poor size compatibility and high energy consumption, and existing biological fibers cause secondary pollution by sinking into water.

Innovation Solution

A nanowire-based oil extractor made from a complex salt containing potassium, manganese, sulfur, and oxygen is synthesized using microwave heating, which reduces oil-water interfacial tension and allows selective adsorption of algae oil, enabling efficient extraction with low energy consumption and environmental impact.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If chemical substances are used to extract oil from microalgae, then oil extraction efficiency is improved, but extraction cost increases and environmental pollution occurs

Engineering Contradiction:
Improveoil extraction efficiencyVSAvoidenvironmental pollution and extraction cost
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent employs nanowire materials with controlled porosity and specific surface area to adsorb oil from microalgae. The porous structure provides high surface area for oil adsorption, enabling efficient extraction without chemical substances. The nanowire morphology with tunable pore size allows selective adsorption of oil components while maintaining environmental friendliness and reducing extraction costs.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent develops composite nanowire materials combining different metal oxides or ceramics to achieve optimal oil adsorption performance. The composite structure leverages synergistic effects of constituent materials to enhance oil extraction efficiency while maintaining cost-effectiveness and environmental compatibility, replacing traditional chemical extraction methods.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If existing nano materials are used for oil adsorption, then adsorption capacity is improved, but selective adsorption of algae oil is poor due to size incompatibility

Engineering Contradiction:
Improveadsorption capacityVSAvoidselective adsorption capability
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The patent modifies the local properties of nanowire materials by controlling surface chemistry, pore size distribution, and surface functional groups at specific locations. This local quality optimization enables selective adsorption of algae oil molecules while rejecting water and other components. The surface modification creates specific binding sites that match the size and chemical characteristics of oil molecules.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent systematically adjusts critical parameters including nanowire diameter, pore size, surface area, and surface chemistry to achieve optimal selective adsorption. By changing these parameters, the material's affinity for oil molecules is enhanced while maintaining size compatibility with algae oil molecules, improving both adsorption capacity and selectivity.

Inventive Principle:
Principle #35Parameter changes

3Strength

If biological fibers are used to adsorb oil, then oil absorption ability is improved, but water adsorption increases causing secondary pollution

Engineering Contradiction:
Improveoil absorption abilityVSAvoidwater adsorption and secondary pollution
Core Design Contradiction:
StrengthVSObject-generated harmful factors

Solution Approach 1:

The patent employs disposable nanowire adsorbents that can be used once for oil extraction and then discarded or regenerated. These nanowire materials are designed to selectively adsorb oil while repelling water, avoiding the water absorption problem of biological fibers. The materials can be easily separated from the extracted oil and do not cause secondary pollution when disposed of.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent uses hydrophobic porous nanowire materials with controlled pore structures that preferentially adsorb oil molecules while excluding water. The porous structure provides high oil capacity while the hydrophobic surface chemistry prevents water adsorption, eliminating the secondary pollution issue associated with biological fibers that absorb both oil and water.

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The nanowire extractor effectively reduces the cost and environmental impact of algae oil extraction by selectively adsorbing algae oil, enhancing recovery efficiency and reducing damage to the algae, while being inexpensive and environmentally friendly.

Implementation Method 1

reduces oil-water interfacial tension

Methodology Applied
Scientific EffectSurface tension reduction: Surface Tension

Implementation Method 2

allows selective adsorption of algae oil

Methodology Applied
Scientific EffectSelective adsorption: Adsorption

Implementation Method 3

heating the solution to synthesize a compound by a microwave

Methodology Applied
Scientific EffectMicrowave heating: Microwave Radiation

Data Source

PatentUS8709375B2Oil extractor and the preparation method thereof
Publication Date: 2014.04.29 NATIONAL TSING HUA UNIVERSITY
  • US8709375B2 patent drawing
  • US8709375B2 patent drawing
  • US8709375B2 patent drawing

AI summary

A method for preparing an oil extractor is provided. The method includes dissolving 0.1˜30% by weight of a potassium sulfate, 0.1˜30% by weight of a potassium persulfate, and 0.1˜30% by weight of a manganese sulfate in a solvent to form a solution; heating the solution to synthesize a compound by a microwave; cooling a temperature of the compound to a room temperature; and removing the solvent from the compound. An extractor prepared from the method is also provided.