Nanowire Nanosheet Device Support Portion Adhesion Prevention

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Solution Overview

Problem

The miniaturization of nanowire/nanosheet devices, such as Gate-All-Around (GAA) MOSFETs, faces challenges in preventing the adhesion of nanowires/nanosheets during the manufacturing process, especially when the gate length exceeds 100 nm.

Innovation Solution

A nanowire/nanosheet device with a support portion is introduced, where the support portion penetrates the nanowire/nanosheet perpendicularly to the substrate, and a gate stack surrounds the nanowire/nanosheet, formed through a method involving the alternation of gate and nanowire/nanosheet defining layers, patterning, and replacement of a dummy gate with a gate stack, to prevent collapse and adhesion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If nanowire/nanosheet devices are miniaturized to achieve further device scaling, then device size is reduced and integration density is improved, but nanowires/nanosheets tend to adhere to each other during manufacturing

Engineering Contradiction:
Improvedevice sizeVSAvoidnanowire adhesion prevention
Core Design Contradiction:
Length of moving objectVSReliability

Solution Approach 1:

A support portion is introduced as an intermediary structure that penetrates through the nanowire/nanosheet. This support portion acts as a spacer to maintain the distance between adjacent nanowires/nanosheets, preventing them from adhering to each other during the manufacturing process while allowing the devices to be miniaturized.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If gate length is increased to greater than 100 nm, then manufacturing process becomes easier, but nanowire/nanosheet collapse and adhesion occur more frequently

Engineering Contradiction:
Improvegate lengthVSAvoidnanowire structural stability
Core Design Contradiction:
Ease of manufactureVSStability of the object's composition

Solution Approach 1:

The support portion penetrates through the nanowire/nanosheet structure to provide internal reinforcement. This intermediary support prevents structural collapse and maintains the spatial separation between nanowires/nanosheets, enabling stable device composition even when gate length is increased for easier manufacturing.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Quantity of substance

If nanowire/nanosheet spacing is reduced to increase device density, then integration capacity is improved, but adhesion between nanowires/nanosheets increases

Engineering Contradiction:
Improvedevice densityVSAvoidnanowire adhesion
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The support portion serves as a spacer that maintains minimum spacing between adjacent nanowires/nanosheets. By introducing this intermediary structure, high device density can be achieved while the support portions prevent adhesion by keeping the nanowires/nanosheets separated during manufacturing and operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS20220352335A1Nanowire/nanosheet device with support portion, method of manufacturing the same and electronic apparatus
Publication Date: 2022.11.03 INST OF MICROELECTRONICS CHINESE ACAD OF SCI LTD
  • US20220352335A1 patent drawing
  • US20220352335A1 patent drawing
  • US20220352335A1 patent drawing

AI summary

Provided are a nanowire/nanosheet device with a support portion, a method of manufacturing the nanowire/nanosheet device, and an electronic apparatus including the nanowire/nanosheet device. According to the embodiments, the nanowire/nanosheet device may include: a substrate; a first source/drain layer and a second source/drain layer opposite to each other in a first direction on the substrate; a first nanowire/nanosheet spaced apart from a surface of the substrate and extending from the first source/drain layer to the second source/drain layer; one or more support portions penetrating the first nanowire/nanosheet in a direction perpendicular to the surface of the substrate; and a gate stack extending in a second direction to surround the first nanowire/nanosheet, wherein the second direction intersects the first direction.