Core/Shell Nanowire Supercapacitors for Flexible Energy Storage

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Solution Overview

Problem

Supercapacitors based on 2D transition metal dichalcogenides suffer from limited cyclic stability and capacitance losses due to poor structural integrity at the interfaces of randomly assembled materials, which hampers their performance in energy storage applications.

Innovation Solution

The development of core/shell nanowire supercapacitors with a highly single-crystalline hexagonal tungsten trioxide (h-WO3) core and a two-dimensional tungsten disulfide (WS2) shell, seamlessly integrated using a sequential oxidation/sulfurization method, creating a robust and conformal interface without the need for binders, enhancing structural integrity and conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If 2D transition metal dichalcogenides are used as electrode materials, then large surface area and fast ion transport are achieved, but poor structural integrity at interfaces leads to limited cyclic stability and capacitance losses

Engineering Contradiction:
Improvesurface areaVSAvoidcyclic stability
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The patent combines 2D TMD materials with 1D nanowire structures to form a core-shell composite electrode. The 2D TMD layers provide large surface area for ion adsorption, while the 1D nanowire core offers structural support and electrical conductivity. This composite structure resolves the contradiction by integrating the advantages of both materials while mitigating their individual weaknesses.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The electrode is segmented into distinct 1D nanowire core and 2D shell components with well-defined interfaces. This segmentation allows each component to perform its specialized function - the nanowire core provides structural integrity and electron transport pathways, while the 2D TMD shell provides ion adsorption sites - thereby achieving both high surface area and cyclic stability.

Inventive Principle:
Principle #1Segmentation

2Quantity of substance

If multiple 1D and 2D materials are combined in hybrid composites, then specific capacitance is enhanced, but poor structural integrity at interfaces causes capacitance decay after cycles

Engineering Contradiction:
Improvespecific capacitanceVSAvoidstructural integrity
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent employs a nested core-shell structure where 2D TMD layers are conformally deposited on the surface of 1D nanowire cores. This nested architecture ensures that the 2D material layers are supported by the underlying 1D nanowire framework, maintaining structural integrity during charge-discharge cycles while maximizing the electroactive surface area of the 2D TMD materials.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

Different regions of the composite electrode are assigned different functions: the 1D nanowire core regions provide structural support and electron transport, while the 2D TMD shell regions provide ion adsorption. This local differentiation of material properties optimizes both capacitance enhancement and structural stability.

Inventive Principle:
Principle #3Local quality

3Reliability

If binder-free direct integration of nanowires on current collectors is used, then mechanical robustness and reduced capacitive losses are achieved, but manufacturing complexity increases

Engineering Contradiction:
Improvemechanical robustnessVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs a self-assembly approach where 2D TMD nanosheets are conformally deposited directly onto pre-formed 1D nanowire arrays through chemical vapor deposition. This self-service manufacturing method eliminates the need for separate binder application steps and direct integration processes, reducing manufacturing complexity while maintaining the mechanical robustness and low capacitive losses of binder-free structures.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The hybrid supercapacitors exhibit exceptional charge-discharge retention exceeding 30,000 cycles and improved capacitance retention, outperforming stand-alone 2D TMD-based supercapacitors, with a high energy density of 0.06 Wh/cm3 and excellent bendability, suitable for flexible electronic devices.

Implementation Method 1

chemically converting a metal foil to an array of nanowires by oxidizing the W foil to form the nanowire core

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 2

sulfurizing the nanowire core of each of the nanowires of the array of nanowires to convert the outer surface of each nanowire core to the shell surrounding the nanowire core

Methodology Applied
Scientific EffectSulfurization: Chemical Vapour Deposition

Implementation Method 3

Supercapacitors store energy in terms of charges by either ion adsorption (electrochemical double layer capacitors (EDLCs))

Methodology Applied
Scientific EffectIon adsorption: Adsorption

Implementation Method 4

Supercapacitors store energy in terms of charges by either ion adsorption (electrochemical double layer capacitors (EDLCs)) or surface faradic reactions (pseudocapacitors) on electrodes

Methodology Applied
Scientific EffectSurface faradic reactions: Redox Reactions

Data Source

PatentUS10650982B2Nanowire supercapacitors and method of manufacture
Publication Date: 2020.05.12 UNIVERSITY OF CENTRAL FLORIDA RESEARCH FOUNDATION INC
  • US10650982B2 patent drawing
  • US10650982B2 patent drawing
  • US10650982B2 patent drawing

AI summary

A method for the fabrication of h-WO3/WS2 core/shell nanowires and their use in flexible supercapacitor applications. The novel nanowire assemblies exhibit multifold advantages desired for high-performance supercapacitors, including superior material properties and electrode design. The material design principle can be extended to other material systems, implying its great potential for a variety of energy storage devices compatible with emerging flexible and wearable technologies.