Narrow-Pulse-Width Laser via Integrated Substrate

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Solution Overview

Problem

Existing pulse lasers have wide pulse widths, leading to low point cloud density, poor ranging accuracy, and short limit ranging distance in laser sensors like LiDARs.

Innovation Solution

A narrow-pulse-width pulse laser design featuring a circuit substrate with a field effect transistor, capacitors, and a laser chip, where capacitors are arranged between the field effect transistor and the laser chip to reduce loop inductance, resulting in a faster discharge and narrower pulse width.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a conventional pulse laser is used, then the device structure is simple, but the pulse width is wide leading to low point cloud density and poor ranging accuracy

Engineering Contradiction:
Improveranging accuracyVSAvoiddevice structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent merges the field effect transistor, capacitors, and laser chip into a single integrated pulse laser device structure. The circuit substrate integrates the switching element (field effect transistor) and energy storage element (capacitor) in close proximity to the laser chip, forming a unified structure that reduces loop inductance and achieves narrow pulse width while maintaining structural simplicity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent introduces a specifically designed circuit substrate as an intermediary component between the power source and laser chip. This substrate integrates the field effect transistor and capacitors with optimized layout (capacitors arranged between the field effect transistor and laser chip), serving as a mediator that reduces loop inductance and enables narrow pulse width operation

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a conventional pulse laser with wide pulse width is used, then the device is easier to manufacture, but the point cloud density is low and measurement repeatability is poor

Engineering Contradiction:
Improvemeasurement repeatabilityVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent applies local quality optimization by specifically arranging the capacitors in the gap between the field effect transistor and laser chip, rather than using a conventional layout. This localized optimization of the circuit layout reduces loop inductance at the critical discharge path, improving pulse width and measurement repeatability while maintaining standard manufacturing processes

Inventive Principle:
Principle #3Local quality

3Length of stationary object

If a conventional pulse laser is used, then the structure is simpler, but the limit ranging distance is short

Engineering Contradiction:
Improvelimit ranging distanceVSAvoidstructure complexity
Core Design Contradiction:
Length of stationary objectVSDevice complexity

Solution Approach 1:

The patent merges the switching element (field effect transistor) and energy storage element (capacitor) into close integration with the laser chip on a single circuit substrate. This merging reduces the loop inductance of the discharge circuit, enabling faster current rise time and higher peak power, which extends the limit ranging distance despite increased structural integration

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design improves point cloud density, ranging accuracy, and limit ranging distance by reducing loop inductance and pulse width, enhancing the performance of laser sensors.

Implementation Method 1

one or more capacitors, wherein the one or more capacitors are arranged between the field effect transistor and the laser chip along an extension direction of a gap between the field effect transistor and the laser chip

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

a field effect transistor, wherein the field effect transistor, the capacitor and the laser chip are all electrically connected to the circuit substrate

Methodology Applied
Scientific EffectField effect transistor operation:

Implementation Method 3

a laser chip, wherein the field effect transistor, the capacitor and the laser chip are all electrically connected to the circuit substrate

Methodology Applied
Scientific EffectLaser generation: Laser

Data Source

PatentUS11670906B2Narrow-pulse-width pulse laser
Publication Date: 2023.06.06 TANWAY TECH (BEIJING) CO LTD
  • US11670906B2 patent drawing
  • US11670906B2 patent drawing
  • US11670906B2 patent drawing

AI summary

The present disclosure provides a narrow-pulse-width pulse laser, including a circuit substrate, a laser chip, one or more capacitors, and a field effect transistor. Each of the field effect transistor, the capacitor, and the laser chip is electrically connected to the circuit substrate. The capacitors are arranged between the field effect transistor and the laser chip along an extension direction of a gap between the field effect transistor and the laser chip. The circuit substrate may include a first conductor layer; a second conductor layer; and an insulating layer arranged between the first conductor layer and the second conductor layer, wherein the first conductor layer and the second conductor layer are electrically connected through a via hole in the insulating layer.