Nasal Cast Bender Symmetric Shaping and Tissue Retraction

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Solution Overview

Problem

During rhinoplasty, the shaping and positioning of external nasal casts are visually controlled by surgeons, leading to potential crooked or undesirable nose shapes, resulting in unsatisfied patients, as there is no standard device to ensure the correctness of the cast's shape and positioning.

Innovation Solution

A nasal cast bender with a base and a protruding handle and bending surface, configured to shape external nasal casts symmetrically, allowing for precise shaping before application, and can also be used as a weighted retractor to manage nasal skin and soft tissue during surgery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If visual control by surgeon is used for shaping nasal cast, then flexibility in shaping is improved, but manufacturing precision of cast shape deteriorates

Engineering Contradiction:
Improveflexibility in shapingVSAvoidprecision of cast shape
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The patent introduces a nasal cast bender as an intermediary device between the surgeon's visual control and the nasal cast shaping process. This device provides standardized shaping surfaces and geometric guides that ensure precise and symmetric casting while maintaining surgeon control over the final shape.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent employs parameter changes by providing nasal cast benders with different curvature radii, angles, and geometric profiles. These varying parameters allow surgeons to achieve different nasal shapes and corrections while maintaining manufacturing precision through standardized tooling.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If multiple separate devices are used for cast shaping and tissue retraction, then versatility is improved, but device complexity deteriorates

Engineering Contradiction:
Improveversatility of surgical toolsVSAvoidnumber of separate devices
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies universality by designing the nasal cast bender to perform multiple functions: shaping the nasal cast, retracting nasal skin and soft tissue, and providing geometric guidance. This multi-functional approach reduces the number of separate devices needed while maintaining versatility in surgical procedures.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges previously separate functions (cast shaping and tissue retraction) into a single integrated device. The nasal cast bender combines shaping surfaces with retraction capabilities, simplifying the surgical workflow and reducing device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS11724436B2Nasal cast bender
Publication Date: 2023.08.15 COCHRAN SPENCER
  • US11724436B2 patent drawing
  • US11724436B2 patent drawing
  • US11724436B2 patent drawing

AI summary

Embodiments relate generally to systems and methods for shaping an external nasal cast. A nasal cast bender may comprise a base; and a protrusion protruding upwards from the base portion, wherein the protrusion comprises a handle and a bending surface comprising a convex profile; wherein the bending surface is configured to shape an external nasal cast.