Nasal Interface Stability and Noise Reduction

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Solution Overview

Problem

Nasal masks used in respiratory therapy often lack comfort and stability, leading to noise issues due to unsealed nasal prongs and potential dislodging during movement, necessitating improved designs that enhance stability and noise reduction.

Innovation Solution

The design incorporates a nasal interface with a frame, nasal delivery elements, and headgear that includes lateral supports and stabilizing features to maintain stability and reduce noise through controlled expiratory flow, utilizing adjustable and formable components to customize fit and minimize facial contact points.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If traditional nasal prongs are used without sealing, then the device complexity is reduced and ease of manufacture is improved, but noise is significantly generated and sealing performance deteriorates

Engineering Contradiction:
Improveease of manufactureVSAvoidnoise
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The nasal interface is segmented into distinct functional components: nasal pillows for sealing, lateral supports for stabilization, and headgear for retention. This segmentation allows each component to perform its specific function optimally while reducing overall noise through proper sealing.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Nasal pillows act as intermediary elements between the nasal prongs and the user's nares, providing a sealing interface that reduces noise generated by unsealed traditional prongs while maintaining ease of manufacture through simple pillow structures.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If nasal pillows are used to seal the nares, then sealing performance is improved and noise is reduced, but the longitudinal rigidity must be precisely controlled which increases device complexity

Engineering Contradiction:
Improvesealing performanceVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The longitudinal rigidity of nasal pillows is controlled by changing material parameters and geometric parameters during manufacturing, allowing the pillows to provide adequate sealing performance without requiring complex active control mechanisms.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

Different regions of the nasal pillow have different rigidity characteristics - the contact region with the nares is softer for sealing, while the support structure maintains appropriate rigidity. This local quality differentiation achieves reliable sealing without overall increased device complexity.

Inventive Principle:
Principle #3Local quality

3Stability of the object's composition

If multiple lateral supports are added to stabilize the frame, then stability is improved and mask dislodging is prevented, but device complexity and weight increase

Engineering Contradiction:
ImprovestabilityVSAvoiddevice complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The support system is segmented into lateral supports that contact the zygomatic bones and a separate headgear system that provides retention. This segmentation allows each component to be optimized for its specific function while maintaining overall stability without excessive complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Stability is achieved by extending supports into the lateral dimension (zygomatic bone contact) rather than only vertical support, and by using the headgear to provide retention in another dimension (over the head), thereby stabilizing the mask without adding excessive complexity in a single dimension.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Force

If the headgear retention force is directly applied to the frame, then the securing force is improved, but comfort deteriorates due to concentrated pressure on the face

Engineering Contradiction:
Improveretention forceVSAvoidcomfort
Core Design Contradiction:
ForceVSObject-affected harmful factors

Solution Approach 1:

The force transmission path is segmented into multiple components: headgear, lateral supports, and frame. This segmentation distributes the retention force across multiple contact points (zygomatic bones, maxilla) rather than concentrating it on a single facial area, improving comfort while maintaining adequate retention force.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The retention force is transmitted through lateral supports that contact the zygomatic bones laterally, rather than directly on the central face. This dimensional change in force application location distributes pressure and improves comfort while maintaining the necessary retention force.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS20250001115A1Nasal interfaces for respiratory therapy
Publication Date: 2025.01.02 FISHER & PAYKEL HEALTHCARE LTD
  • US20250001115A1 patent drawing
  • US20250001115A1 patent drawing
  • US20250001115A1 patent drawing

AI summary

Patient interfaces for respiratory therapy in the form of nasal interfaces or nasal masks include features that enhance or provide lateral stability of the interface. At least some of the embodiments provide multiple facial contact points or areas located in the general areas of the user's cheeks and/or upper lip. Some embodiments of the nasal interfaces provide advantageous sealing characteristics. The nasal interfaces may provide a controlled expiratory flow to reduce noise. Some embodiments include nasal pillows instead of or in addition to nasal prongs. The nasal pillows can have exhaust vents or can change in length in response to a pressure level within the nasal pillow.