Nasal Mask Assembly with Stiff Strap and Swivel Elbow

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Solution Overview

Problem

Existing nasal masks for Non-invasive Positive Pressure Ventilation (NPPV) and nasal continuous positive airway pressure (CPAP) therapy face challenges in patient comfort, seal stability, and inventory management due to varied facial shapes, with issues such as nasal vent occlusion, stability, and sealing problems, especially at the nasal bridge and cheek regions.

Innovation Solution

A nasal mask assembly with a trapezoidal shaped cushion that minimizes contact with sensitive areas, a reduced number of connections for quick and intuitive attachment/detachment, and a headgear system that includes a stiff strap for added stability, eliminating the need for a forehead support and allowing easy use with glasses, along with a swivel elbow assembly for improved seal and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a traditional nasal mask assembly with forehead support is used, then stability is improved, but device complexity and patient discomfort increase due to pressure on the forehead and nasal bridge

Engineering Contradiction:
Improvemask stabilityVSAvoidforehead support structure
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent removes the forehead support structure from the mask assembly entirely. The headgear system is redesigned to provide stability through the straps alone, eliminating the complex forehead support mechanism that caused patient discomfort and device complexity issues.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces a stiff strap within the headgear system to provide localized structural support and stability. This stiff strap is positioned strategically to maintain mask stability without requiring a forehead support, thereby reducing overall device complexity while maintaining the necessary stability.

Inventive Principle:
Principle #3Local quality

2Stability of the object's composition

If a mask assembly with multiple connections is used, then stability is improved, but ease of operation deteriorates due to difficulty in quick attachment and detachment

Engineering Contradiction:
Improveconnection stabilityVSAvoidquick attachment and detachment
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The mask assembly is divided into separable components with standardized connection interfaces. The headgear, mask, and cushion can be quickly attached and detached through simple connection mechanisms that maintain stability during use but allow rapid separation when needed, improving ease of operation without sacrificing connection stability.

Inventive Principle:
Principle #1Segmentation

3Reliability

If a cushion with large contact area is used, then sealing is improved, but patient comfort deteriorates due to pressure on sensitive areas

Engineering Contradiction:
Improveseal qualityVSAvoidlocalized pressure points
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The cushion is designed with non-uniform pressure distribution, concentrating sealing force at specific contact points around the nasal perimeter while minimizing pressure on sensitive areas like the nasal bridge and cheeks. This localized sealing approach maintains reliable sealing without creating harmful pressure points, improving patient comfort while preserving seal quality.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS7597100B2Ergonomic and adjustable respiratory mask assembly with vent cover
Publication Date: 2009.10.06 RESMED PTY LTD
  • US7597100B2 patent drawing
  • US7597100B2 patent drawing
  • US7597100B2 patent drawing

AI summary

A respiratory mask assembly for delivering breathable gas to a patient includes a frame having a front surface and a rear surface adapted in use to face the patient. An elbow assembly is swivelably coupled to the front surface of the frame, the elbow assembly including one or more vent openings. A removable vent cover is detachably connected to the elbow assembly such that the vent cover is positioned in covering relation with respect to the one or more vent openings. The vent cover includes a main body and at least one vent aperture for gas washout. The vent cover includes a ring-shaped base defining an aperture into which a portion of the elbow assembly is inserted.