NaSICON Solid-State Electrolyte Molar Ratio Optimization

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Solution Overview

Problem

Current all-solid-state batteries have limitations in ionic conductivity, which affects their battery characteristics and performance.

Innovation Solution

A NaSICON-type solid-state electrolyte composed of Na, Zr, M, Si, P, and O, with a specific molar ratio of M to Zr less than 0.2, and optionally including Y, to enhance ionic conductivity and improve battery characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional solid-state electrolytes are used, then the battery structure is simple, but the ionic conductivity is insufficient

Engineering Contradiction:
Improveionic conductivityVSAvoidelectrolyte composition complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by precisely controlling the molar ratio of M to Zr (M/Zr < 0.2) and the content of Y (0 < y ≤ 0.12) in the solid-state electrolyte composition. This optimization of compositional parameters achieves high ionic conductivity (≥10^-4 S/cm at 25°C) while maintaining structural stability, resolving the contradiction between improving ionic conductivity and managing composition complexity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite materials by creating a multi-element solid-state electrolyte system containing Na, Zr, M (Mg, V, or Nb), Si, P, and O. This composite approach combines multiple elements with complementary properties to achieve both high ionic conductivity and structural stability, overcoming the limitations of simpler conventional electrolyte compositions.

Inventive Principle:
Principle #40Composite materials

2Reliability

If the M/Zr ratio is increased to improve ionic conductivity, then ionic conductivity improves, but structural stability deteriorates

Engineering Contradiction:
Improveionic conductivityVSAvoidstructural stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent resolves this contradiction through precise parameter control by establishing the condition M/Zr < 0.2. This parameter optimization ensures that the solid-state electrolyte achieves sufficient ionic conductivity (≥10^-4 S/cm at 25°C) while maintaining structural stability, preventing the degradation that would occur at higher M/Zr ratios.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies local quality by introducing Y at specific locations within the crystal structure (0 < y ≤ 0.12). This localized doping strategy enhances ionic conductivity in critical regions while preserving the overall structural stability of the NaSICON framework, allowing the system to achieve high performance without compromising stability.

Inventive Principle:
Principle #3Local quality

3Reliability

If the solid-state electrolyte composition is optimized for high ionic conductivity, then battery characteristics improve, but manufacturing complexity increases

Engineering Contradiction:
Improvebattery characteristicsVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent applies parameter changes by defining specific compositional ranges (M/Zr < 0.2, 0 < y ≤ 0.12) that optimize battery characteristics. These well-defined parameters provide clear manufacturing targets, making it easier to control production quality and consistency while achieving high ionic conductivity and excellent battery performance.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solid-state electrolyte configuration significantly increases ionic conductivity, leading to improved battery characteristics such as enhanced power density in all-solid-state batteries.

Implementation Method 1

a solid-state electrolyte having high ionic conductivity

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Data Source

PatentUS11267716B2Solid-state electrolyte and all-solid-state battery
Publication Date: 2022.03.08 MURATA MFG CO LTD
  • US11267716B2 patent drawing

AI summary

A NaSICON-type solid-state electrolyte that contains Na as a conducting species, Zr, M, Si, P, and O, where M is at least one element selected from Mg, V, and Nb. The NaSICON-type solid-state electrolyte has a composition in which a molar ratio of M to Zr (M/Zr) is less than 0.2.