NaSICON Cell Segmentation for CO2 Electroreduction

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

There is a need for a method to convert carbon dioxide (CO2) into a usable, chemically valuable product, such as a fuel, due to environmental concerns and the need for alternative uses of this abundant but environmentally impactful gas.

Innovation Solution

A NaSICON electrochemical cell is used to convert CO2 into valuable chemicals by reacting it with an alkali metal, hydrogen, and water in the cathode compartment, utilizing a membrane that separates the cell into anode and cathode compartments with distinct reaction conditions, allowing for tailored reactions and the production of hydrocarbons and other valuable compounds.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a single-chamber electrochemical cell is used, then the device complexity is reduced, but the reaction conditions cannot be optimized separately for different reactions

Engineering Contradiction:
Improvereaction condition optimizationVSAvoidcell structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The electrochemical cell is divided into separate anode and cathode chambers using a NaSICON membrane. This segmentation allows independent optimization of reaction conditions in each chamber - the anode chamber can operate with non-aqueous electrolytes at higher temperatures while the cathode chamber uses aqueous electrolytes at lower temperatures, resolving the contradiction between adaptability and complexity.

Inventive Principle:
Principle #1Segmentation

2Productivity

If the anolyte is pressurized to improve reaction efficiency, then productivity increases, but the device complexity and safety requirements increase

Engineering Contradiction:
Improvereaction efficiencyVSAvoidpressurization system
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

By segmenting the cell into separate chambers, the patent can apply pressure selectively to the anode chamber where non-aqueous electrolytes are used, while the cathode chamber with aqueous electrolyte operates at atmospheric pressure. This localized pressurization improves productivity without requiring complex pressurization systems for the entire device.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If different electrolytes are used in anode and cathode chambers, then reaction optimization is improved, but the membrane complexity increases

Engineering Contradiction:
Improveelectrolyte selectionVSAvoidmembrane requirements
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The NaSICON membrane acts as an intermediary that selectively conducts sodium ions between chambers with different electrolytes. This membrane enables the use of non-aqueous electrolytes in the anode and aqueous electrolytes in the cathode without direct mixing, resolving the contradiction between electrolyte selection flexibility and membrane complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively converts CO2 into usable products like hydrocarbons, providing a sustainable solution by leveraging the separation capabilities of the NaSICON membrane to optimize reaction conditions and produce stable, valuable chemicals.

Implementation Method 1

the NaSICON membrane will separate the cell into an anode compartment and a cathode compartment

Methodology Applied
Scientific EffectIon Exchange: Ion Exchange

Implementation Method 2

Because the NaSICON membrane isolates the cathode compartment from the anode compartment

Methodology Applied
Scientific EffectMembrane Separation: Semipermeable Membrane

Implementation Method 3

Production of Valuable Chemicals by Electroreduction of CO2 in a NaSICON Cell

Methodology Applied
Scientific EffectElectroreduction: Electrolysis

Implementation Method 4

the carbon dioxide will be reacted with an alkali metal, hydrogen gas and/or water in the cathode compartment (along with electrons) such that the carbon dioxide is fixed and converted into a usable product

Methodology Applied
Scientific EffectElectrochemical Reaction: Redox Reactions

Data Source

PatentUS9689078B2Production of valuable chemicals by electroreduction of carbon dioxide in a NaSICON cell
Publication Date: 2017.06.27 ENLIGHTEN INNOVATIONS INC
  • US9689078B2 patent drawing
  • US9689078B2 patent drawing
  • US9689078B2 patent drawing

AI summary

A NaSICON cell is used to convert carbon dioxide into a usable, valuable product. In general, this reaction occurs at the cathode where electrons are used to reduce the carbon dioxide, in the presence of water and/or hydrogen gas, to form formate, methane, ethylene, other hydrocarbons and/or other chemicals. The particular chemical that is formed depends upon the reaction conditions, the voltage applied, etc.