Nautical Railing Kevel and Timberhead Post Assembly

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Solution Overview

Problem

Existing nautical railing systems fail to provide effective fall protection on vessels like barges, as they are not easily installable and do not adequately secure the railings to prevent falls from precipices.

Innovation Solution

The Kevel post assembly and Timberhead post assembly systems, which include rail posts, eyelets, and clasp mechanisms, are designed to be easily installed and securely fastened to kevels and timberheads, using welded connections and adjustable components to support wire ropes or chains, forming a fall protection barrier by positioning railings at safe heights and angles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If existing nautical railing systems are used, then fall protection is provided, but they are not easily installable and do not securely fasten to prevent falls

Engineering Contradiction:
Improvefall protection effectivenessVSAvoidinstallation ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The railing system is divided into modular components including separate posts, rails, and fastening mechanisms that can be independently installed and adjusted. The post assembly includes a base plate, vertical post, and top rail section that can be assembled in segments, allowing easy installation on existing nautical structures without requiring complete system replacement.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The railing system is designed to be universally applicable to various nautical structures such as kevels, timbers, and other vessel components. The standardized base plate and fastening mechanisms can secure to different surface types and structural configurations, making the same railing system adaptable to multiple installation locations and vessel types.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If existing nautical railing systems are used, then fall protection is provided, but they do not securely fasten to prevent falls

Engineering Contradiction:
Improvefall protection effectivenessVSAvoidfastening security
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The fastening mechanism employs asymmetric design elements where the base plate features non-symmetric hole patterns and engagement surfaces that provide superior attachment to specific structural features of kevels and timbers. The top rail section includes asymmetric clamping surfaces that create secure friction-based fastening, preventing dislodgement under load while maintaining ease of installation through standardized attachment points.

Inventive Principle:
Principle #4Asymmetry

3Reliability

If railings are securely attached to prevent falls, then fall protection is improved, but installation complexity increases

Engineering Contradiction:
Improvefall protection effectivenessVSAvoidinstallation complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

A standardized base plate serves as an intermediary component between the railing structure and the vessel's existing structures (kevels, timbers). The base plate includes pre-configured mounting holes and fastening features that simplify attachment to various surfaces, acting as a mediator that translates different structural interfaces into a unified installation standard, thereby reducing overall system complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

These systems effectively prevent falls by securely attaching railings to nautical structures, ensuring they are sturdy and easily adjustable to fit various vessel configurations, providing comprehensive fall protection while allowing for easy installation and maintenance.

Implementation Method 1

The connection between Rail post 103 and Kevel clasp 140 may be a welded connection

Methodology Applied
Scientific EffectWelding: Welding

Data Source

PatentUS9415839B2Nautical railing
Publication Date: 2016.08.16 TODD JEREMY
  • US9415839B2 patent drawing
  • US9415839B2 patent drawing
  • US9415839B2 patent drawing

AI summary

Fall protection structures are disclosed relating to nautical vessels that include a deck with a kevel and timberhead positioned on the deck, a post mechanically attached to the kevel and rising above the deck having middle and upper attachment points on the post, another post mechanically attached to the timberhead and rising above the deck having middle and upper attachment points, a rail connecting the middle attachment points, and another rail connecting the upper attachment points.