Navigation Array Motion Detection for Bone-Relative Surgical Accuracy

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Solution Overview

Problem

Computer-assisted surgical systems face accuracy issues due to navigation arrays moving relative to bones during surgery, which current methods fail to detect automatically and reliably without additional markers or increased procedural time.

Innovation Solution

A system that monitors landmarks on the bone using navigation arrays to detect movement exceeding a threshold, analyzing similarity with other arrays and employing machine learning to differentiate between array motion and other surgical motions, thereby indicating suspicious activity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If navigation arrays are rigidly attached to bones during surgery, then system accuracy is improved, but array movement may still occur due to surgical events impacting the attachment

Engineering Contradiction:
Improvesystem accuracyVSAvoidattachment stability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The system continuously monitors the position of navigation arrays relative to bones using optical tracking and automatically detects when movement exceeds predefined thresholds, providing real-time feedback to alert surgical staff of potential attachment issues without requiring additional physical markers or interrupting the surgical workflow

Inventive Principle:
Principle #23Feedback

2Reliability

If additional markers are added to detect array movement, then detection reliability is improved, but device complexity and procedural time increase

Engineering Contradiction:
Improvedetection reliabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system uses the existing navigation arrays and optical tracking infrastructure to self-monitor for movement by analyzing the relative positions of multiple arrays and bones, eliminating the need for additional detection markers or sensors while maintaining high detection reliability through computational analysis of spatial relationships

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The optical tracking system serves multiple functions: it tracks surgical tool positions for navigation, monitors navigation array stability, and detects bone movement, allowing one system to perform multiple detection roles without requiring specialized additional markers for each function

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If manual monitoring of navigation arrays is performed, then detection accuracy is improved, but productivity and surgical efficiency decrease

Engineering Contradiction:
Improvedetection accuracyVSAvoidsurgical efficiency
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The system replaces manual visual monitoring and physical checks with an automated computational system that continuously analyzes optical tracking data to detect array movement, providing accurate real-time monitoring without requiring surgical staff to divert attention from the procedure

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The automated detection system operates continuously throughout the surgical procedure, constantly monitoring array positions and detecting movement at any moment, whereas manual monitoring would require periodic interruptions and visual checks that break the continuity of surgical workflow

Inventive Principle:
Principle #20Continuity of useful action

Data Source

PatentUS12383346B2Automatic detection of tracking array motion during navigated surgery
Publication Date: 2025.08.12 DEPUY (IRELAND) LTD
  • US12383346B2 patent drawing
  • US12383346B2 patent drawing
  • US12383346B2 patent drawing

AI summary

A system and method for detecting movement of a first navigation array relative to a bone during computer-assisted surgery, including: monitoring a location of a landmark on the bone using the first navigation array, wherein the landmark is at a first end of the bone and the first navigation array is adjacent to a second end of the bone; determining that the location of the landmark has moved a distance greater than a threshold value; and indicating suspicious activity when the distance is greater than the threshold value.