NCM Cathode Crystal Ratio Tuning for Thermal Stability and Low-SOC Output

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Solution Overview

Problem

Positive electrodes based on lithium nickel composite oxides tend to have low thermal stability and low-temperature low-SOC output properties, which are compromised when elements are added to improve thermal stability.

Innovation Solution

A nickel-cobalt-manganese-based active material with a specific crystal structure ratio c/a of 4.9631 or less, aggregated particle size of 14 μm to 18 μm, and controlled weight decrease in thermal mass spectrometry, ensuring high thermal stability and improved low-temperature low-SOC output properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If an added element substitutes for a nickel element to improve thermal stability, then thermal stability is improved, but low-temperature low-SOC output property deteriorates

Engineering Contradiction:
Improvethermal stabilityVSAvoidlow-temperature low-SOC output property
Core Design Contradiction:
Stability of the object's compositionVSPower

Solution Approach 1:

The invention changes the crystal structure parameter (c/a ratio) to a specific range (4.9550 or less and 4.9650 or more) to simultaneously achieve high thermal stability and good low-temperature low-SOC output properties without adding elements that would compromise performance

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention uses a composite approach by combining specific element ratios (Ni: 0.60-0.80, Co: 0.10-0.30, Mn: 0.10-0.30) with controlled crystal structure parameters to create a material that achieves both thermal stability and electrical performance

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If a lithium nickel composite oxide is used to achieve high capacity, then capacity is improved, but thermal stability deteriorates

Engineering Contradiction:
ImprovecapacityVSAvoidthermal stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The invention controls the c/a ratio parameter within a specific range to stabilize the crystal structure, preventing oxygen release and heat generation while maintaining high nickel content for high capacity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention optimizes the local atomic arrangement by controlling the c/a ratio, which affects the local stability of the crystal structure and prevents thermal degradation while maintaining high capacity

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves both high thermal stability and enhanced low-temperature low-SOC output performance, with a weight decrease ratio per minute of 0.40% or less and low-temperature low-SOC output resistance of 4.670Ω or less, effectively addressing the limitations of existing materials.

Implementation Method 1

a ratio c/a of a length of an a-axis to a length of a c-axis in a crystal structure as obtained from an X-ray diffraction pattern analysis result

Methodology Applied
Scientific EffectX-ray diffraction: X-Ray

Implementation Method 2

a weight decrease amount in thermal mass spectrometry at a temperature of 120 to 600° C. and a temperature increase rate of 5° C./min

Methodology Applied
Scientific EffectThermal decomposition: Pyrolysis

Data Source

PatentUS20240250255A1Positive electrode NCM-based active material, positive electrode, and battery
Publication Date: 2024.07.25 PRIME PLANET ENERGY & SOLUTIONS INC
  • US20240250255A1 patent drawing
  • US20240250255A1 patent drawing
  • US20240250255A1 patent drawing

AI summary

The present disclosure relates to: a positive electrode NCM (nickel-cobalt-manganese)-based active material in which a ratio c/a of a length of an a-axis to a length of a c-axis in a crystal structure as obtained from an X-ray diffraction pattern analysis result is 4.9625 or less; a positive electrode including the positive electrode NCM-based active material; and a battery including the positive electrode. According to the present disclosure, there are provided: the positive electrode NCM-based active material that can exhibit an improved low-temperature low-SOC output property as well as high thermal stability; the positive electrode including the positive electrode NCM-based active material; and the battery including the positive electrode.