NCM Cathode Crystal Structure for Thermal Stability and Cycle Life

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Solution Overview

Problem

Positive electrodes based on lithium nickel composite oxides tend to have low thermal stability and cycling performance when an added element substitutes for nickel, leading to heat generation and oxygen release during charging or discharging.

Innovation Solution

A nickel-cobalt-manganese-based active material with a specific crystal structure ratio c/a of 4.9625 or less, aggregated particle size of 14 μm to 18 μm, and controlled weight decrease in thermal mass spectrometry, ensuring high thermal stability and improved cycling performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If an added element substitutes for nickel in lithium nickel composite oxide to improve thermal stability, then thermal stability is improved, but cycling performance becomes lower

Engineering Contradiction:
Improvethermal stabilityVSAvoidcycling performance
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The patent changes the crystal structure parameter (c/a ratio) to a specific range (4.9625 or less) to simultaneously achieve high thermal stability and good cycling performance. This parameter optimization allows the material to maintain structural integrity during cycling while resisting thermal degradation, resolving the contradiction between stability and performance.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses a composite lithium nickel cobalt manganese oxide structure where multiple elements work synergistically. The specific composition ratio and crystal structure create a composite material that combines the thermal stability benefits of added elements with the high capacity characteristics of nickel-rich compounds, achieving both improved thermal stability and cycling performance.

Inventive Principle:
Principle #40Composite materials

2Use of energy by moving object

If lithium nickel composite oxide is used for high capacity, then energy density is improved, but heat generation and oxygen release increase during charging or discharging

Engineering Contradiction:
Improveenergy densityVSAvoidheat generation and oxygen release
Core Design Contradiction:
Use of energy by moving objectVSObject-generated harmful factors

Solution Approach 1:

The patent optimizes the c/a ratio parameter to 4.9625 or less, which stabilizes the crystal structure and prevents oxygen release during charging/discharging. This structural parameter control allows the material to maintain high nickel content for energy density while suppressing the harmful effects of heat generation and oxygen release through enhanced structural stability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent converts the potential harm of nickel-rich materials (heat generation and oxygen release) into benefits by carefully controlling the crystal structure. The optimized c/a ratio transforms the unstable nickel-rich structure into a stable configuration that maintains high capacity while eliminating the harmful thermal and oxygen release effects.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves high thermal stability and cycling performance retention, with a weight decrease ratio per minute of 0.40% or less and cycle capacity retention of 93.3% or more, effectively addressing the limitations of existing materials.

Implementation Method 1

a ratio c/a of a length of an a-axis to a length of a c-axis in a crystal structure as obtained from an X-ray diffraction pattern analysis result is 4.9625 or less

Methodology Applied
Scientific EffectCrystal structure:

Implementation Method 2

comprising an aggregated particle in which a diameter (D50) of a secondary particle is 14 μm or more and 18 μm or less

Methodology Applied
Scientific EffectParticle aggregation:

Implementation Method 3

a weight decrease amount in thermal mass spectrometry at a temperature of 120 to 600° C. and a temperature increase rate of 5° C./min is 12 mass % or less

Methodology Applied
Scientific EffectThermal mass spectrometry:

Data Source

PatentUS20240254006A1Positive electrode NCM-based active material, positive electrode, and battery
Publication Date: 2024.08.01 PRIME PLANET ENERGY & SOLUTIONS INC
  • US20240254006A1 patent drawing
  • US20240254006A1 patent drawing
  • US20240254006A1 patent drawing

AI summary

The present disclosure relates to: a positive electrode NCM (nickel-cobalt-manganese)-based active material in which a ratio c/a of a length of an a-axis to a length of a c-axis in a crystal structure as obtained from an X-ray diffraction pattern analysis result is 4.9625 or less; a positive electrode including the positive electrode NCM-based active material; and a battery including the positive electrode. According to the present disclosure, there are provided: the positive electrode NCM-based active material that can exhibit an improved cycling performance as well as high thermal stability; the positive electrode including the positive electrode NCM-based active material; and the battery including the positive electrode.