NCPAP Flow Splitter for Infant Respiratory Distress

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Solution Overview

Problem

Existing CPAP devices for infants with respiratory distress are often bulky and complex due to the use of multiple jets, which are not suitable for the small size of infants and require complex construction.

Innovation Solution

A nasal CPAP device that utilizes a single jet flow splitter to distribute pressurized gas evenly to both nares, with self-adjusting geometry to accommodate anatomical variations and flow demands, and an exhaust port that diverts excess flow during inhalation and exhalation, reducing the device's size and complexity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple jets are used to provide CPAP support to both nares, then the required airway pressure can be delivered, but the device becomes bulky and complex

Engineering Contradiction:
Improveairway pressure deliveryVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The single jet flow is segmented into two separate flows using a flow splitter, with each segment directed to a separate nare. This allows the device to deliver CPAP pressure to both nares using a single upstream jet, reducing device complexity while maintaining effective pressure delivery.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A flow splitter acts as an intermediary component that receives a single jet flow and distributes it to two separate channels leading to each nare. This intermediary device enables pressure delivery to both nares without requiring two separate jet sources, simplifying the overall device architecture.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If multiple jets are used to provide CPAP support to both nares, then the required airway pressure can be delivered, but the device size increases and becomes unsuitable for small infants

Engineering Contradiction:
Improveairway pressure deliveryVSAvoiddevice volume
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The device merges the function of two separate jets into a single jet system with a flow splitter. By combining the upstream pressure source into one jet and using the flow splitter to divide it, the device volume is reduced while still providing CPAP support to both nares, making it suitable for small infants.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If complex multiple jet arrangements are used, then CPAP pressure can be delivered to both nares, but the construction becomes complex and costly

Engineering Contradiction:
Improveairway pressure deliveryVSAvoidease of manufacture
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The flow splitter segments the single jet flow into two separate channels, each leading to a nare. This segmentation approach simplifies manufacturing compared to creating two separate jet systems, as it uses a single upstream connection point and a relatively simple splitting geometry that can be easily fabricated.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a compact, simplified, and cost-effective CPAP system that effectively delivers therapeutic airway pressure with reduced patient work-of-breathing, using commonly available gas source pressures and enabling easy monitoring of CPAP pressure.

Implementation Method 1

the flow splitter divides the jet flow into two channel flows directed toward each nare

Methodology Applied
Scientific EffectFlow splitting:

Implementation Method 2

an exhaust port that diverts excess flow during inhalation and exhalation

Methodology Applied
Scientific EffectFlow diversion:

Data Source

PatentEP2691137B1Flow splitting ncpap device
Publication Date: 2021.02.24 CAREFUSION 205 INC
  • EP2691137B1 patent drawingFigure 1A
  • EP2691137B1 patent drawingFigure 1B
  • EP2691137B1 patent drawingFigure 1C

AI summary

A nCPAP device includes an inlet configured for receiving a single gas jet flow. The single gas jet flow supplies gas for both nares. The device also includes a flow splitter configured for proportionally splitting said gas jet flow into two channels for the both nares according to one or more of nare anatomy and flow path resistance.