NDIR Gas Analyzer Detector with N-Dimensional Calibration Matrix

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Solution Overview

Problem

Existing non-dispersive infrared (NDIR) gas analyzers face challenges in accurately determining the concentration of a measuring gas component in the presence of transverse gases without specific preconditions being met, such as overlapping absorption regions in the gas fillings of the single-layer receivers.

Innovation Solution

A detector arrangement using an n-dimensional calibration matrix to store signal values from sensors at different concentrations of the measuring gas component and transverse gases, allowing for the determination of the measuring gas component concentration even when transverse gas concentrations are unknown, by comparing measured signal values with stored n-tuples in the calibration matrix.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a detector arrangement with multiple single-layer receivers is used to compensate transverse gas effects, then measurement precision is improved, but device complexity increases due to the need for n-dimensional calibration matrices and multiple sensors

Engineering Contradiction:
Improvemeasurement precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by pre-calculating and storing n-dimensional calibration matrices that contain compensation data for various transverse gas concentrations before actual measurement. The evaluation device uses these pre-prepared matrices to quickly determine measuring gas concentrations without performing complex real-time calculations, thus improving measurement precision while managing device complexity through offline preparation.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If the absorption regions of gas fillings in single-layer receivers are made to overlap, then transverse gas compensation is achieved, but this requires specific preconditions that limit adaptability

Engineering Contradiction:
Improvetransverse gas compensationVSAvoidadaptability
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The patent applies parameter changes by using multiple single-layer receivers with different gas fillings and varying absorption characteristics. Instead of requiring overlapping absorption regions, the system measures signals from multiple receivers with different parameters (gas types, concentrations) and uses n-dimensional calibration matrices to mathematically compensate for transverse gas effects, thereby achieving both precision and adaptability.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If multiple single-layer receivers with different gas fillings are used, then transverse gas effects can be compensated, but the device complexity and calibration requirements increase

Engineering Contradiction:
Improvetransverse gas compensationVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies mechanics substitution by replacing complex mechanical or optical compensation mechanisms with a mathematical evaluation approach. Instead of using sophisticated hardware to physically separate or filter transverse gas effects, the system uses pressure-sensitive or flow-sensitive sensors combined with n-dimensional calibration matrices to mathematically compensate for transverse gas interference, simplifying the physical device while maintaining reliability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate compensation of transverse gas effects on the measuring result without requiring specific preconditions, allowing for precise determination of the measuring gas component concentration across varying transverse gas concentrations, and can also identify potential errors or disruptions in the measurement process.

Implementation Method 1

non-dispersive infrared (NDIR) gas analyzer for detecting a measuring gas component in a gas mixture

Methodology Applied
Scientific EffectAbsorption (EM radiation): Absorption (EM radiation)

Data Source

PatentUS8158945B2Detector arrangement for a nondispersive infrared gas analyzer and method for the detection of a measuring gas component in a gas mixture by means of such a gas analyzer
Publication Date: 2012.04.17 SIEMENS AG
  • US8158945B2 patent drawing
  • US8158945B2 patent drawing
  • US8158945B2 patent drawing

AI summary

A detector arrangement for detection of a measuring gas component in a gas mixture is provided. The arrangement includes a gas analyzer, a first single-layer receiver and a further single-layer receiver, the first single-layer receiver containing the measuring gas component and the further single-layer receiver containing a transverse gas. A concentration of the measuring gas component in the gas mixture is determined from signals delivered by sensors of the single-layer receivers. An evaluating device includes an n-dimensional calibration matrix for obtaining matrix signal values. Signal values of different known concentrations of the measuring gas component in the presence of different known transverse gas concentrations are stored as n-tubules in the evaluating device. The concentration of the measuring gas component in the presence of unknown transverse gas concentrations is determined by comparing n-tuples of signal values thereby obtained with the n-tuples of signal values stored in the calibration matrix.