Dual-Path NDIR Gas Analyzer Drift Compensation

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Solution Overview

Problem

Conventional non-dispersive infrared (NDIR) gas sensors face challenges with instrument drift due to radiation source and detector aging, as well as power consumption and temperature dependencies, making them unsuitable for portable, low-power applications, especially when using incandescent bulbs or LEDs with narrow wavelength ranges.

Innovation Solution

The design incorporates a sample chamber with a first and second optical path, where the second path is shorter, allowing for a reference channel that operates on the same radiation as the signal channel without a separate inert gas cell, enabling the use of fast-response LEDs and compensating for source drift, with a processor generating a differential absorption signal to normalize the measurement independently of source intensity and temperature variations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a separate reference gas cell is used to provide a reference channel, then source radiation drift can be compensated, but device complexity and portability are reduced

Engineering Contradiction:
Improvesource drift compensationVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the reference channel and signal channel into a single integrated optical path without requiring a separate reference gas cell. The reference measurement is obtained by detecting radiation at a different wavelength within the same gas sample chamber, eliminating the need for separate sealed reference cells while maintaining drift compensation capability

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single gas sample chamber serves dual functions: it acts as both the reference channel (by detecting radiation at a wavelength where the target gas does not absorb) and the signal channel (by detecting radiation at the target gas absorption wavelength). This multi-functional design eliminates the need for separate reference and sample cells

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If an incandescent bulb is used as radiation source, then wide spectral output is achieved, but power consumption increases

Engineering Contradiction:
Improvespectral output rangeVSAvoidpower consumption
Core Design Contradiction:
Adaptability or versatilityVSUse of energy by moving object

Solution Approach 1:

The patent extracts only the necessary wavelength information from the radiation source by using a broadband detector combined with wavelength-selective filtering or spectral analysis. Instead of requiring the source to emit only at specific wavelengths, the system captures the broad spectrum and selectively processes the relevant wavelength components, enabling the use of low-power broadband sources

Inventive Principle:
Principle #2Taking out (Extraction)

3Measurement precision

If a narrow bandwidth interference filter is used to select signal wavelength, then measurement specificity is improved, but light transmission and signal intensity are reduced

Engineering Contradiction:
Improvegas detection specificityVSAvoidsignal intensity
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The patent transitions from spatial filtering (narrow bandwidth interference filters that block most light) to spectral dimension analysis by using a broadband detector that can distinguish wavelengths. This allows the system to maintain high measurement specificity through spectral discrimination while preserving signal intensity by allowing all wavelengths to pass through to the detector

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration provides stable and accurate gas concentration measurements with reduced power consumption and no need for a separate reference gas cell, enhancing the portability and reliability of NDIR sensors while minimizing absorption losses in the reference channel.

Implementation Method 1

the selective absorption of infrared radiation by certain gas species of interest is measured to determine the concentration of the target gas in a sample

Methodology Applied
Scientific EffectOptical absorption: Absorption (EM radiation)

Implementation Method 2

non-dispersive infrared (NDIR) measurement based on the absorption of radiation by the gas of interest

Methodology Applied
Scientific EffectNon-dispersive infrared absorption: Absorption (EM radiation)

Implementation Method 3

a photodetector for detecting radiation transmitted by the sample and transforming the intensity of the detected radiation into an electrical signal

Methodology Applied
Scientific EffectPhotoelectric detection: Photoelectric Effect

Data Source

PatentUS7796265B2Optical absorption gas analyser
Publication Date: 2010.09.14 BAH HOLDINGS LLC
  • US7796265B2 patent drawing
  • US7796265B2 patent drawing
  • US7796265B2 patent drawing

AI summary

An optical absorption gas analyzer for determining the concentration of a target gas in a sample is disclosed. The analyzer comprises a chamber for containing the sample in use; a radiation source assembly arranged to emit radiation into the chamber; a first radiation detector assembly arranged to detect radiation transmitted along a first optical path through the chamber and a second radiation detector assembly arranged to detect radiation transmitted along a second optical path through the chamber, wherein the length of the second optical path which the sample can intercept is shorter than that of the first optical path. The analyzer further comprises a processor adapted to generate a sensing signal SS based on the detected radiation transmitted along the first optical path and a reference signal SR based on the detected radiation transmitted along the second optical path. The processor determines the concentration of the target gas in the sample based on a comparison of the sensing signal with the reference signal.