NDIR Gas Sensor Sample Cell Design for Rapid Photosynthesis Measurement

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Solution Overview

Problem

Current methods for measuring photosynthesis rates are time-consuming and inaccurate due to the slow stabilization of CO2 concentration in gas analyzers, requiring at least 2 minutes for stabilization and being prone to error factors like baseline instability and flow rate control issues, and existing NDIR gas sensors lack responsiveness for real-time CO2 concentration measurement.

Innovation Solution

An NDIR gas sensor with a sample cell design that covers the entire circumference of the infrared ray path, featuring overlapping cell elements with gold-plated surfaces, and a gas analyzer with a fan for rapid gas circulation in a sealed chamber to measure CO2 concentration changes near a measurement leaf, allowing for real-time photosynthesis rate calculation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of time

If the flow rate is increased to reduce measurement time, then the measurement time is reduced, but the measurement accuracy is deteriorated since the change in CO2 concentration decreases

Engineering Contradiction:
Improvemeasurement timeVSAvoidmeasurement accuracy
Core Design Contradiction:
Loss of timeVSMeasurement precision

Solution Approach 1:

The measurement process is segmented into two distinct phases: a first measurement phase where CO2 concentration is measured in flowing air, and a second measurement phase where the chamber is sealed and CO2 concentration is measured after photosynthesis begins. This segmentation allows optimization of each phase independently - the first phase establishes baseline concentration without affecting photosynthesis, while the second phase captures the actual photosynthesis rate over a short period, resolving the contradiction between measurement speed and accuracy.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The first CO2 concentration measurement is performed as a preliminary action before sealing the chamber and initiating the photosynthesis measurement. This preliminary measurement establishes the baseline CO2 concentration without interfering with the subsequent photosynthesis process, allowing the second measurement to capture only the change due to photosynthesis over a short time period, thus improving both speed and accuracy.

Inventive Principle:
Principle #10Preliminary action

2Speed

If a sealed chamber method is used for real-time CO2 concentration measurement, then responsiveness is improved, but the gas sensor shows low responsiveness due to its structure

Engineering Contradiction:
ImproveresponsivenessVSAvoidmeasurement accuracy
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The measurement is segmented into two phases: first measuring CO2 concentration in flowing air to establish baseline, then sealing the chamber to measure CO2 concentration change during photosynthesis. This segmentation allows the system to achieve high responsiveness by using the sealed chamber method for the critical photosynthesis measurement phase, while the initial flowing air measurement provides stable baseline data, resolving the contradiction between responsiveness and reliability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The flowing air in the first measurement phase acts as an intermediary that establishes a stable baseline CO2 concentration without directly interfering with the photosynthesis process. This intermediary measurement allows the subsequent sealed chamber measurement to focus solely on capturing the CO2 concentration change due to photosynthesis, improving both responsiveness and accuracy.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If two gas analyzers are used for reference and sample gas measurement, then measurement capability is improved, but the apparatus size increases and more error factors are introduced

Engineering Contradiction:
Improvemeasurement capabilityVSAvoidapparatus size
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The invention merges the reference measurement and sample measurement into a single gas analyzer by sequentially measuring CO2 concentration in both the reference (flowing air) and sample (chamber interior) using one instrument. This eliminates the need for two separate gas analyzers, reducing apparatus size and minimizing errors related to analyzer performance variations, while maintaining full measurement capability through the two-phase measurement approach.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

A single gas analyzer is designed to perform multiple functions: it measures CO2 concentration in the flowing reference air during the first phase, then measures CO2 concentration in the sealed chamber during the second phase. This multi-functionality eliminates the need for dedicated reference and sample analyzers, reducing device complexity while maintaining comprehensive measurement capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Stability of the object's composition

If flow rate control is used to maintain constant sample gas flow, then measurement consistency is improved, but flow rate instability introduces error factors

Engineering Contradiction:
Improveflow rate stabilityVSAvoidmeasurement accuracy
Core Design Contradiction:
Stability of the object's compositionVSMeasurement precision

Solution Approach 1:

The invention extracts the flow rate control requirement from the measurement system by using a sealed chamber for the critical photosynthesis measurement phase. Since the chamber is sealed, there is no continuous flow rate to control, eliminating the source of flow rate instability errors. The system only requires flow control during the initial baseline measurement phase, not during the actual photosynthesis rate measurement, significantly reducing error factors.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Flow rate control is applied only in the preliminary phase to establish baseline CO2 concentration, while the actual photosynthesis measurement is performed in a sealed chamber where flow rate stability is not required. This preliminary application of flow control eliminates subsequent flow rate error factors during the critical measurement phase, improving overall measurement precision.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables rapid and accurate measurement of photosynthesis rates within 10 seconds, reducing measurement time and apparatus size while minimizing noise and error, achieving high responsiveness and precision.

Implementation Method 1

an NDIR (non-dispersive infrared ray) gas sensor 5... a radiating section 50 arranged to radiate an infrared ray; a detecting section 51 arranged to detect the infrared ray

Methodology Applied
Scientific EffectInfrared radiation: Infrared Radiation

Implementation Method 2

Each of the cell elements 60 and 61 may have an inner surface plated with gold or mirror-finished

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS10379039B2NDIR gas sensor, gas analyzer, photosynthesis rate measuring apparatus, and photosynthesis rate measuring method
Publication Date: 2019.08.13 MASA INT CORP
  • US10379039B2 patent drawing
  • US10379039B2 patent drawing
  • US10379039B2 patent drawing

AI summary

An NDIR gas sensor has high responsiveness and less noise and includes a radiating section arranged to radiate an infrared ray, a detecting section arranged to detect the infrared ray radiated by the radiating section, and a sample cell extending between the radiating section and the detecting section along a route of the infrared ray and covering the entire circumference of the route of the infrared ray. The sample cell includes a plurality of cell elements extending along the route of the infrared ray. Side portions of the cell elements adjacent to each other overlap at an interval from each other.