Automated NDT Data Entry via Scanning
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Solution Overview
Problem
Conventional inspection systems are inefficient due to manual data entry in non-destructive testing (NDT) processes, particularly in complex equipment like aircraft, which requires extensive time and effort, leading to suboptimal use of inspection personnel and potential errors.
Innovation Solution
The implementation of a distributed NDT system that includes mobile devices and cloud-based technologies for data acquisition, processing, and reporting, enabling automatic configuration of inspection instruments based on the object being inspected, and utilizing scanning technologies for data entry and report generation.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If manual data entry is used in NDT inspection systems, then inspection personnel can enter data flexibly, but inspection efficiency is reduced and time consumption increases
Solution Approach 1:
The system enables self-service by automatically capturing inspection data through scanning technologies (barcodes, QR codes, RFID) and populating inspection reports without manual data entry. The inspection device autonomously gathers equipment information, inspection parameters, and results, eliminating the need for inspectors to manually input data while maintaining data accuracy and flexibility.
Solution Approach 2:
The patent replaces the mechanical manual data entry process with automated electronic data capture and processing systems. Scanning technologies and wireless communication substitute for manual typing and form filling, transforming the inspection workflow from labor-intensive manual operations to automated electronic processes that significantly reduce time consumption.
2Productivity
If manual data entry is used for complex equipment inspections, then detailed data can be recorded, but inspection personnel workload increases and resource utilization decreases
Solution Approach 1:
The inspection device integrates multiple functions including data capture via scanning technologies, automated report generation, wireless communication, and data storage. This multi-functional device consolidates what would otherwise require multiple separate tools and manual processes, improving resource utilization while managing complexity through integration.
Solution Approach 2:
The system introduces an intermediary automated processing layer between the inspection activities and final reporting. This intermediary automatically captures data, processes information, generates reports, and manages communication, reducing the direct workload on inspection personnel while maintaining the ability to record detailed data for complex equipment.
3Loss of time
If automated scanning technologies are implemented for data entry, then data entry efficiency is improved, but system complexity increases
Solution Approach 1:
The system segments the data acquisition process into distinct functional modules: scanning module for capturing data, processing module for interpreting scanned information, communication module for wireless transmission, and storage module for data retention. This segmentation manages system complexity by organizing functions into manageable, independent components that can operate efficiently.
Data Source
AI summary
Systems and methods for entering data acquired from a non-destructive testing (NDT) system may include obtaining information related to an inspection using a non-destructive testing (NDT) inspection device. After obtaining the information, the method may include generating an inspection template, a report, metadata, or any combination thereof based on the information related to the inspection.