Nebulization Device Shielding Selector Mechanism

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Solution Overview

Problem

Existing nebulization devices for medical fluids require multiple components and complex adjustments to achieve different granulometry, making them difficult to use, prone to incorrect component selection, and challenging to clean and sterilize effectively.

Innovation Solution

A portable nebulization device with a shielding selector mechanism that adjusts air intake based on the control knob's movement, allowing for varying granulometry without replacing components, and is fully disassemblable for easy cleaning and sterilization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If multiple specific atomizers are provided for different respiratory tracts, then precise dimensional atomization values are obtained, but device complexity and difficulty of operation increase

Engineering Contradiction:
Improvedimensional atomization valuesVSAvoidnumber of components
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent implements a movable baffle element that can be positioned at different locations within the nebulization chamber to dynamically adjust the air-medicament mixture ratio. This single dynamic component replaces the need for multiple fixed atomizers, allowing the same atomizer to produce different particle sizes by varying the baffle position, thereby reducing device complexity while maintaining manufacturing precision

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent makes a single atomizer multi-functional by combining it with a movable baffle system. The same atomizer can serve different respiratory tract treatment needs (upper respiratory tract, tracheo-bronchial tract, or pulmonary alveoli) by adjusting the baffle position, eliminating the need for multiple specialized atomizers and simplifying the device

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Manufacturing precision

If multiple specific atomizers are provided for different respiratory tracts, then precise dimensional atomization values are obtained, but ease of operation deteriorates due to component selection requirements

Engineering Contradiction:
Improvedimensional atomization valuesVSAvoidcomponent selection
Core Design Contradiction:
Manufacturing precisionVSEase of operation

Solution Approach 1:

The patent implements a self-adjusting mechanism where the user simply rotates a control knob that automatically moves the baffle to the appropriate position based on the selected respiratory tract treatment mode. The system performs the adjustment function itself without requiring the user to manually select or replace atomizer components, making operation easier while maintaining precise dimensional atomization values

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent introduces a control knob as an intermediary interface between the user and the complex baffle positioning mechanism. The knob provides a simple rotational interface that internally drives the baffle to predetermined positions through a transmission mechanism, shielding the user from the complexity of direct component selection while ensuring precise atomization

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If geometric positioning variation of components is implemented to obtain different nebulization, then device complexity increases, but disassembling for cleaning and sterilization becomes difficult

Engineering Contradiction:
Improvedifferent nebulizationVSAvoiddisassembling for cleaning
Core Design Contradiction:
Adaptability or versatilityVSEase of repair

Solution Approach 1:

The patent divides the nebulization device into distinct separable modules: the atomizer assembly, the baffle assembly, the reservoir, and the mouthpiece assembly. Each module can be independently removed and cleaned. The baffle, which provides the geometric positioning variation for different nebulization modes, is designed as a separate component that can be easily detached from the chamber for sterilization without complicating the overall disassembly process

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device provides precise control over particle size for different respiratory tracts, is user-friendly, and ensures effective cleaning and sterilization, enhancing hygiene and practicality for mass production.

Implementation Method 1

nebulization allows dividing a drug in the liquid form into a plurality of very fine particles

Methodology Applied
Scientific EffectNebulization: Aerosol

Implementation Method 2

at least one atomizer for the intake of pressurized gas within said ampoule

Methodology Applied
Scientific EffectPressurized gas flow: Jet

Implementation Method 3

Said shielding means are moved, precisely allowing the shielding, by a command shaft thereto connected and by a shielding selector coupled and linked to a control knob connected to said command shaft; the coupling between said control shaft and said shielding selector being obtained by a threaded coupling

Methodology Applied
Scientific EffectMechanical movement through threaded coupling: Screw

Data Source

PatentUS11389602B2Nebulization device for medical mixture
Publication Date: 2022.07.19 FLAEM NUOVA
  • US11389602B2 patent drawing
  • US11389602B2 patent drawing
  • US11389602B2 patent drawing

AI summary

The invention relates to a nebulization device (1) for medical mixture. It comprises a containing ampoule (2) for medical mixture, comprising an upper component (2a) and a lower component (2b) connected to each other, at least one emission opening (11) of the nebulized medical mixture from the ampoule (2), and at least one entry window (19) for the intake of air within the ampoule (2). Moreover, the nebulization device (1) comprises at least one atomizer (14) for the intake of pressurized gas, within the lower component (2b) of the ampoule (2), the atomizer (14) being surmounted by the upper component (2a). Advantageously, at least one, preferably two selection side windows (24) are provided on the upper component (2a), the opening of the selection side windows (24) being shielded by shielding means (16), moved by a command shaft (17).