Nebulizer Droplet Generator Separation Monitoring

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Solution Overview

Problem

Nebulizers, particularly those using vibrating mesh technology, face issues with medicament accumulation on the mesh, leading to reduced efficiency and effectiveness due to clogging, and existing cleaning protocols are time-consuming and often not properly followed by users, making it difficult to ensure correct operation.

Innovation Solution

A system with a separable droplet generator, a sensor to detect separation for cleaning, a timer to monitor separation time, and a controller to generate advisory information based on the separation time duration, distinguishing between cursory and full cleaning protocols, and providing alerts for overdue cleaning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If cleaning protocols are made more thorough and time-consuming, then cleaning effectiveness is improved, but user compliance deteriorates

Engineering Contradiction:
Improvecleaning effectivenessVSAvoiduser compliance
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The system incorporates sensors to detect whether the droplet generator has been separated from the main body, and automatically tracks the separation time. This feedback mechanism provides objective verification of cleaning protocol adherence, allowing the system to generate targeted advisory information only when cleaning is overdue or insufficient, thereby improving user compliance without requiring more complex cleaning procedures

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system automatically monitors and tracks cleaning status without requiring user intervention or manual recording. The controller autonomously determines whether cleaning is needed based on separation time data, and generates appropriate advisory messages, reducing the cognitive burden on users while maintaining high cleaning effectiveness standards

Inventive Principle:
Principle #25Self-service

2Ease of operation

If cleaning monitoring and advisory systems are added, then cleaning compliance is improved, but device complexity increases

Engineering Contradiction:
Improvecleaning complianceVSAvoidsystem complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The sensor serves multiple functions: it detects separation events, triggers timing measurements, and provides data for compliance assessment. The controller integrates multiple responsibilities including monitoring separation time, determining cleaning status, and generating advisory information. This multi-functionality reduces the need for separate dedicated components, thereby limiting the increase in device complexity while maintaining improved cleaning compliance

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system monitors changes in operational parameters (separation time duration) to infer cleaning status. By tracking temporal parameters rather than requiring direct sensing of cleaning actions, the system achieves effective monitoring with minimal additional hardware complexity

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If the droplet generator is made separable for cleaning, then ease of cleaning is improved, but reliability of connection deteriorates

Engineering Contradiction:
Improveease of cleaningVSAvoidconnection reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The sensor is positioned to detect separation before it occurs or at the moment of separation, allowing the system to proactively track cleaning events and generate timely advisories. This preliminary detection capability ensures that the separable connection design does not compromise overall system reliability, as the system can anticipate and respond to separation events appropriately

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures proper cleaning protocols are followed by monitoring separation time and dose delivery changes, providing timely alerts and improving the effectiveness and reliability of nebulizer operation.

Implementation Method 1

a sensor for detecting separation of the droplet generator from the main body

Methodology Applied
Scientific EffectElectrical contact detection: Conduction (electrical)

Implementation Method 2

An ultrasonic nebulizer, in contrast, employs an electrical source to excite a piezoelectric element which generates high frequency vibrations

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 3

Vibrating mesh technology (VMT) nebulizers employ a mesh having a number of microscopic apertures. A vibration is induced in the mesh (or in another component within the nebulizer) which causes the aqueous-based medicament to be extruded through the mesh apertures

Methodology Applied
Scientific EffectVibration-induced extrusion: Vibration

Data Source

PatentEP3801706B1A system for generating a droplet output and a method of monitoring cleaning
Publication Date: 2022.02.16 KONINKLIJKE PHILIPS NV
  • EP3801706B1 patent drawingFigure 1
  • EP3801706B1 patent drawingFigure 2
  • EP3801706B1 patent drawingFigure 3~4

AI summary

A system for generating a droplet output determines a separation time duration during which a droplet generator is separated from a main body of the system. This timing information is used to generate advisory information relating to cleaning of the droplet generator. In particular, it is possible to provide a warning when it is detected that a cleaning protocol has not been followed.