Respiratory Nebulizer Assembly With Filter Verification and Flow Sensing

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Solution Overview

Problem

Existing respiratory devices that apply oscillating pressures to airways are bulky, costly, and heavy due to additional structural elements like valves, diaphragm pumps, and piezoelectric devices, which increase their size and weight.

Innovation Solution

Incorporation of a magnetic proximity switch, rotatable arm, control circuitry, and laminar flow structure to verify filter attachment, monitor airflow, and measure pressure drop, along with a nebulizer assembly for efficient airflow management and medication delivery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If additional structural elements (valves, diaphragm pumps, acoustic devices, piezoelectric devices) are incorporated to produce oscillations in baseline pressure levels, then oscillatory pressure delivery capability is improved, but device size, weight, and cost increase

Engineering Contradiction:
Improveoscillatory pressure delivery capabilityVSAvoiddevice size and weight
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical oscillation-generating components (diaphragm pumps, acoustic devices, piezoelectric devices) with a magnetic proximity switch-based detection system. Instead of mechanically producing oscillations, the system uses a magnetic field sensor to detect and respond to pressure changes, thereby eliminating bulky mechanical structures while maintaining oscillatory pressure delivery capability through electronic control.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The magnetic proximity switch acts as an intermediary between the pressure system and the control system. Rather than directly using complex mechanical oscillators, the magnetic switch detects pressure variations and translates them into electrical signals that control the pressure delivery, simplifying the overall system architecture and reducing device size.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If magnetic proximity switch and filter verification system are added to ensure proper filter attachment, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improvefilter attachment verificationVSAvoidnumber of components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system performs self-verification of filter attachment through the magnetic proximity switch that automatically detects whether the filter is properly installed. The control system monitors the magnetic field signal and provides feedback without requiring manual verification or additional complex sensing mechanisms, thereby improving reliability while minimizing added complexity.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The magnetic proximity switch provides continuous feedback on filter attachment status to the control system. This feedback mechanism ensures reliable filter installation through automatic detection and monitoring, allowing the system to adjust operation based on filter status without requiring additional complex verification components.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution reduces device size, cost, and weight while ensuring effective filter attachment verification, airflow monitoring, and efficient airflow management, thereby enhancing user convenience and therapy efficacy.

Implementation Method 1

A magnetic proximity switch is positioned within the housing adjacent to the hose port

Methodology Applied
Scientific EffectMagnetic proximity switch: Magnetic Field

Data Source

PatentUS12544521B2Respiratory therapy filter, flow control, and patient interface apparatuses, systems, and methods
Publication Date: 2026.02.10 SERVICES PTE LTD
  • US12544521B2 patent drawing
  • US12544521B2 patent drawing
  • US12544521B2 patent drawing

AI summary

A nebulizer assembly for a respiratory device is provided having a housing defining a chamber. The housing also has a nebulizer port configured to receive a nebulizer to discharge atomized medication into the chamber. An outlet of a handle is coupled to the inlet of the housing. A hose is coupled to an inlet of the handle. A patient interface is coupled to the outlet of the housing. Air flows from the hose to the patient interface via the handle and the housing. The air mixes with the atomized medication within the chamber.