Nebulizer Flow Sensor Controller for Targeted Lung Drug Delivery

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Solution Overview

Problem

Existing pulmonary drug delivery systems are inefficient as they deliver drugs based on fixed time or volume intervals, leading to excessive or inadequate dosages due to variability in patient inhalation rates and patterns.

Innovation Solution

A nebulizer device with a flow sensor and controller that activates and deactivates based on patient-specific inhalation volume thresholds, ensuring targeted delivery to specific lung areas by integrating inspiratory flow measurements and using a removable storage container with deposition detection elements to customize drug delivery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If fixed time interval delivery is used, then device operation is simple, but dosing accuracy deteriorates due to inhalation variability

Engineering Contradiction:
Improvedevice operation simplicityVSAvoiddosing accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The system transitions from static fixed-time delivery to dynamic real-time delivery by continuously monitoring inhalation flow with a flow sensor and adjusting nebulizer activation based on actual patient breathing patterns, ensuring accurate dosing regardless of inhalation variability

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system implements feedback control by using a flow sensor to detect patient inhalation in real-time, processing this information through a microprocessor, and adjusting nebulizer activation accordingly - the system responds to patient breathing feedback to optimize drug delivery timing and amount

Inventive Principle:
Principle #23Feedback

2Device complexity

If fixed volume delivery is used, then delivery control is straightforward, but drug wastage increases when patient breathes faster than target rate

Engineering Contradiction:
Improvedelivery control simplicityVSAvoiddrug wastage
Core Design Contradiction:
Device complexityVSLoss of substance

Solution Approach 1:

The system replaces static fixed-volume delivery with dynamic adaptive delivery that continuously adjusts the delivered volume based on real-time flow sensor measurements of actual patient inhalation, preventing both over-delivery and waste

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The feedback mechanism monitors actual inhalation volume through the flow sensor and compares it to target parameters, adjusting nebulizer operation to match patient breathing patterns and eliminate drug wastage from mismatched delivery rates

Inventive Principle:
Principle #23Feedback

3Duration of action of stationary object

If nebulizer runs continuously, then drug delivery is uninterrupted, but excessive drug is delivered when patient inhalation is slower than target rate

Engineering Contradiction:
Improvenebulizer operation durationVSAvoiddrug delivery amount
Core Design Contradiction:
Duration of action of stationary objectVSQuantity of substance

Solution Approach 1:

The system replaces continuous nebulizer operation with periodic pulsed delivery synchronized to patient inhalation cycles - the nebulizer activates only during detected inhalation events and remains inactive during exhalation or paused inhalation, preventing excessive drug accumulation

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

Real-time feedback from the flow sensor controls nebulizer duration by extending operation only as long as patient inhalation continues, automatically shortening or stopping delivery when inhalation pauses or ends, matching drug delivery duration to actual patient needs

Inventive Principle:
Principle #23Feedback

4Measurement precision

If real-time flow monitoring is implemented, then dosing accuracy improves, but device complexity increases

Engineering Contradiction:
Improvedosing accuracyVSAvoiddevice structural complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system replaces complex mechanical dosing mechanisms with electronic flow sensing and microprocessor-based control - the flow sensor and electronic controller provide precise dosing accuracy through electronic measurement and calculation rather than mechanical means

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system achieves accurate dosing by dynamically changing operational parameters (flow rate, delivery timing, duration) based on real-time measurements, using electronic parameter adjustment rather than complex mechanical configurations to maintain precision

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device delivers precise amounts of medication to the correct lung regions, optimizing drug delivery by adapting to real-time inhalation variability, reducing wastage, and ensuring accurate dosing based on individual respiratory capabilities.

Implementation Method 1

the controller is configured to integrate an inhaled air flow signal received from the flow sensor for determining an inhaled air volume

Methodology Applied
Scientific EffectFlow measurement and integration:

Implementation Method 2

a nebulizer element; wherein the controller is configured to turn on the nebulizer element

Methodology Applied
Scientific EffectNebulization:

Data Source

PatentUS11305073B2Device and method for targeted delivery of aerosolized particles to the lungs
Publication Date: 2022.04.19 MONITORED THERAPEUTICS INC
  • US11305073B2 patent drawing
  • US11305073B2 patent drawing
  • US11305073B2 patent drawing

AI summary

A nebulizer device includes an air intake port positioned downstream of a nebulizer element, and a mouthpiece positioned upstream of the nebulizer element. A flow sensor is coupled to a controller. The controller is configured to integrate an inhaled air flow signal received from the flow sensor for determining an inhaled air volume. The controller is also configured to turn on the nebulizer element when the inhaled air volume reaches a first predetermined threshold, and turn off the nebulizer element when the inhaled air volume reaches a second predetermined threshold. A method for targeted delivery of aerosolized particles to the lungs is also disclosed.