Partial Counter for Nebulizer Dosing Accuracy

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Solution Overview

Problem

Generic nebulizers used in long-term treatments often lead to dosage errors due to forgotten uses, resulting in underdosing or overdosing, which can have serious consequences.

Innovation Solution

A partial counter is designed to accurately count each use of a nebulizer, allowing for precise tracking of aerosol generation and inhalation, with the option to reset daily and provide visual or electronic feedback on usage adherence.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a nebulizer is used for long-term treatment without a usage counter, then the device structure remains simple, but dosage errors occur due to forgotten uses

Engineering Contradiction:
Improvedosing accuracyVSAvoiddevice structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The usage counter automatically records each nebulizer activation without requiring user intervention. The counter mechanism self-activates through the piston's reciprocating motion, eliminating the need for manual dosage tracking and preventing forgotten uses while maintaining simple device structure.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces complex electronic monitoring systems with a simple mechanical counter mechanism. The counter uses the existing piston motion to drive counting elements, substituting sophisticated electronics with a straightforward mechanical solution that adds minimal complexity while ensuring accurate dosage recording.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If a usage counter is added to track each nebulizer activation, then dosing accuracy improves, but the device complexity increases

Engineering Contradiction:
Improveusage tracking precisionVSAvoidcounter mechanism
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The usage counter is integrated with the existing piston-cylinder assembly. The counter mechanism shares structural elements with the nebulizer's core components, merging the counting function into the existing mechanical framework rather than adding separate independent systems.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The piston serves multiple functions: it pressurizes the medication for atomization and simultaneously drives the usage counter. This multi-functionality eliminates the need for separate sensing mechanisms, achieving precise usage tracking while minimizing additional complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Loss of information

If the counter counts all atomizer uses, then complete usage monitoring is achieved, but the ability to track specific time periods is reduced

Engineering Contradiction:
Improveusage history retentionVSAvoidtime period tracking flexibility
Core Design Contradiction:
Loss of informationVSAdaptability or versatility

Solution Approach 1:

The counter is divided into multiple independent counting sections, each capable of tracking usage for different time periods. This segmentation allows simultaneous monitoring of total usage and period-specific usage, preserving complete usage history while enabling flexible time-based analysis.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The counter mechanism allows dynamic selection and resetting of different time periods. Users can configure the counter to track usage for various durations (e.g., daily, weekly, monthly) and reset counters as needed, providing adaptability while maintaining comprehensive usage records.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentEP3498326B1Part counter for a nebuliser, nebuliser with such a part counter, and system with such a nebuliser and a docking station
Publication Date: 2023.11.29 BOEHRINGER INGELHEIM INT GMBH
  • EP3498326B1 patent drawingFigure 1
  • EP3498326B1 patent drawingFigure 2
  • EP3498326B1 patent drawingFigure 3

AI summary

An atomizer for generating an inhalable aerosol is proposed, wherein the atomizer includes a subcounter for determining a portion of its uses. Furthermore, a system comprising an atomizer and a docking station, as well as a method for counting atomizer uses, are proposed.