Nebulizer Sealed Container Opening Mechanism

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Solution Overview

Problem

Existing nebulizers require users to open and close the device, insert and replace containers, which can lead to incorrect handling, soiling, and operational reliability issues.

Innovation Solution

A nebulizer design with a pre-installed, non-replaceable sealed container that is opened internally before first use, ensuring easier operation and improved reliability by preventing incorrect insertion and unauthorized use.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the container is made replaceable and the nebulizer is opened for insertion, then the device is more versatile and adaptable, but the ease of operation deteriorates and reliability worsens due to incorrect handling and soiling

Engineering Contradiction:
Improvecontainer replaceabilityVSAvoidoperation simplicity
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The container is pre-installed in the nebulizer in a sealed state before delivery. The sealing element prevents opening until the nebulizer is activated by the user, at which point the conveying element automatically opens the container. This preliminary installation eliminates the need for users to manually insert containers, simplifying operation while maintaining the ability to replace containers at the pharmacy level.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If the container is pre-installed and sealed in the delivered state, then the ease of operation improves and reliability increases, but the device complexity increases

Engineering Contradiction:
Improveoperational reliabilityVSAvoiddevice structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The sealing element and conveying element are integrated into a unified system where the conveying element serves dual functions: conveying the fluid and simultaneously opening the container by displacing the sealing element. This merging reduces the number of separate components needed, thereby reducing device complexity while maintaining reliability through the pre-installed sealed container configuration.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If the container is made non-replaceable, then the reliability improves by preventing unauthorized use, but the adaptability deteriorates

Engineering Contradiction:
Improveoperational reliabilityVSAvoidcontainer replaceability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The container is pre-installed in a sealed state and can only be opened upon activation of the nebulizer. After opening, the container becomes non-replaceable by the user, preventing unauthorized reuse. However, the nebulizer can still be returned to the pharmacy for professional refilling, maintaining adaptability at the pharmacy level while ensuring reliability during patient use.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design simplifies operation, enhances safety by preventing misuse, and ensures consistent use until the container is empty, thereby improving user experience and device reliability.

Implementation Method 1

a spring pressure of 5 to 200 MPa, preferably 10 to 100 MPa on the fluid

Methodology Applied
Scientific EffectSpring pressure: Spring

Implementation Method 2

it is pierced through its base by a piercing element in the lower housing part to allow air in or out

Methodology Applied
Scientific EffectMechanical piercing:

Data Source

PatentUS9687617B2Nebulizer
Publication Date: 2017.06.27 BOEHRINGER INGELHEIM INT GMBH
  • US9687617B2 patent drawing
  • US9687617B2 patent drawing
  • US9687617B2 patent drawing

AI summary

A nebulizer for a fluid, particularly for medical aerosol treatment is proposed. To allow easier operation and confer improved operational reliability a sealed container holding the fluid is already arranged in the nebulizer when it is supplied and the nebulizer is constructed so that the container is opened inside the nebulizer before or during the first use of the nebulizer. For this purpose, a transportation lock is provided for the sealed container which, in the delivery state, is in engagement with the sealed container in a manner preventing the sealed container from moving axially in the nebulizer.