Neck Brace Inflatable Chambers Gap Reduction

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Solution Overview

Problem

Existing neck protection devices for riders, such as motorcycle helmets, face a limitation in effectiveness due to a necessary gap between the helmet and the protective device, which reduces the transfer of compressive forces and increases the risk of neck injury during impacts, especially when the rider lands upside down.

Innovation Solution

A neck brace with a rigid structure that incorporates deployable means, such as inflatable chambers, to temporarily modify its shape and reduce the gap between the device and the torso, ensuring optimal contact with the helmet during impacts by using sensors to detect danger and deploy the inflation mechanism quickly, thereby creating a supplementary transmission path for compressive forces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a fixed rigid collar structure is used, then the device provides structural support, but it creates a gap between the helmet and the device that reduces load transfer effectiveness

Engineering Contradiction:
Improvestructural supportVSAvoidload transfer effectiveness
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The collar structure transitions from a fixed rigid state during normal use to an expanded rigid state during impact. The inflatable chambers remain deflated during riding, allowing head movement, and inflate rapidly upon impact detection to eliminate the gap and maximize load transfer to the torso.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The sensing system detects impact conditions before significant damage occurs and triggers the inflation mechanism in advance. This preliminary action ensures the collar is in the optimal load-bearing configuration at the critical moment of impact, maximizing protection effectiveness.

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If a gap is maintained between the helmet and the device, then head movement is allowed, but the transmission of compressive forces is reduced

Engineering Contradiction:
Improvehead movement freedomVSAvoidcompressive force transmission
Core Design Contradiction:
Ease of operationVSForce

Solution Approach 1:

The collar dynamically adjusts its configuration based on operational conditions. During normal riding, the collar maintains a relaxed state with a gap that allows natural head movement. Upon impact detection, the collar rapidly transitions to an expanded state that eliminates the gap and maximizes compressive force transmission to the torso.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

Inflatable chambers integrated into the collar structure use pneumatic pressure to dynamically adjust the collar's configuration. The chambers remain deflated during normal use to maintain head movement freedom and inflate rapidly upon impact to eliminate the gap and maximize load transfer effectiveness.

Inventive Principle:
Principle #29Pneumatics and hydraulics

3Strength

If the device structure is made rigid, then protection is provided, but the device cannot adapt to different impact conditions

Engineering Contradiction:
Improveprotection capabilityVSAvoidimpact condition adaptation
Core Design Contradiction:
StrengthVSAdaptability or versatility

Solution Approach 1:

The collar structure transitions from a flexible state during normal use to a rigid expanded state during impact. The inflatable chambers provide this dynamic transformation, allowing the device to adapt its mechanical properties based on operational conditions while maintaining protection capability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The sensing system automatically detects impact conditions and triggers the inflation mechanism without user intervention. The device self-adjusts its configuration in response to detected conditions, providing adaptive protection without requiring rider action.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution ensures minimal gap between the helmet and the neck brace at the time of impact, effectively reducing the risk of neck injury by providing a stable and immediate load transfer mechanism, enhancing protection while maintaining comfort and freedom of movement during normal riding conditions.

Implementation Method 1

able, after deployment, to reduce the gap between the brace and the torso, more specifically by inflating one or more inflatable chambers

Methodology Applied
Scientific EffectInflation: Pressure Increase

Data Source

PatentUS8938820B2Protecting device for the neck
Publication Date: 2015.01.27 ALPINESTARS RES SRL
  • US8938820B2 patent drawing
  • US8938820B2 patent drawing

AI summary

A protective device for the neck, such as a neck brace, with a substantially rigid closed structure around the neck and adapted to sit on the user's torso includes means for temporarily changing the device's shape so as to reduce the natural gap between the upper brace surface and the lower rim of the helmet, thereby creating a supplementary transmission path for compressive forces exerted upon the device towards the torso.