Neckband Wire Unit Deformation and Button Accessibility

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Solution Overview

Problem

Conventional portable sound equipment, particularly neckband types, face challenges with portability, durability, and water resistance due to size constraints and exposure to sweat, as well as difficulties in distinguishing buttons without visual inspection.

Innovation Solution

A portable sound equipment design featuring a deformable neckband wire unit with a shape-memory alloy frame wire, a sheath tube, and a securing mechanism to stabilize the coupling between components, along with a waterproof structure and tactilely distinguishable buttons to enhance usability and durability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the neckband wire unit is made sufficiently large to be rested around the user's neck, then it occupies more space when held in hand or stored in a bag, but it provides sufficient comfort and stability when worn

Engineering Contradiction:
Improvespace occupationVSAvoidportability
Core Design Contradiction:
Volume of moving objectVSEase of operation

Solution Approach 1:

The neckband wire unit is designed to be deformable, allowing it to transition between an expanded state for wearing and a compressed/rolled state for storage. The frame wire maintains structural integrity while enabling the unit to be rolled into a compact form factor without permanent deformation

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the physical state and configuration parameters of the neckband wire unit. When not in use, the unit can be rolled or folded into a compact configuration, effectively changing its volume parameter from large (when worn) to small (when stored), while the frame wire ensures it returns to its original shape

Inventive Principle:
Principle #35Parameter changes

2Volume of moving object

If the neckband wire unit is deformed during rolling, then it becomes compact for storage, but stress is generated that weakens the coupling between the neckband wire unit and main body

Engineering Contradiction:
ImprovecompactnessVSAvoidcoupling strength
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

A waterproof adhesive tape is applied beforehand to reinforce the coupling between the neckband wire unit and the main body. This protective measure is in place before any deformation occurs, cushioning against the stress that will be generated during rolling and unrolling operations, thereby preventing coupling failure

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The coupling structure uses a composite approach by combining the neckband wire unit with a waterproof adhesive tape reinforcement. This composite structure distributes and withstands the stress generated during deformation, maintaining reliable coupling even when the unit is repeatedly rolled and unrolled

Inventive Principle:
Principle #40Composite materials

3Ease of operation

If physical buttons are provided with gaps for accessibility, then they are easy to operate, but liquid can permeate into the electronic control unit

Engineering Contradiction:
Improvebutton accessibilityVSAvoidwaterproofing
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

A waterproof adhesive tape is applied over the button assembly, creating a flexible waterproof barrier. This thin film covers the gaps around the buttons while allowing the buttons to remain accessible and functional, preventing liquid from permeating into the electronic control unit through the button gaps

Inventive Principle:
Principle #30Flexible shells and thin films

4Volume of moving object

If multiple buttons are placed adjacent to each other to reduce size, then space is saved, but users cannot easily distinguish and operate them without visual inspection

Engineering Contradiction:
Improvedevice sizeVSAvoidbutton distinguishability
Core Design Contradiction:
Volume of moving objectVSEase of operation

Solution Approach 1:

The buttons are designed with asymmetric tactile features including different heights, protrusion depths, and surface textures. This asymmetry allows users to distinguish between adjacent buttons through tactile sensation alone, even when the buttons are placed close together, eliminating the need for visual inspection during operation

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design allows for easy rolling and storage of the equipment, maintains button functionality with reduced manufacturing costs, prevents water ingress, and enables users to locate buttons through tactile sensation, maximizing space usage and reliability.

Implementation Method 1

a frame wire which forms a shape of the gentle curve

Methodology Applied
Scientific EffectShape-memory alloy: Shape Memory Alloy

Data Source

PatentUS10542343B2Portable sound equipment
Publication Date: 2020.01.21 LG ELECTRONICS INC
  • US10542343B2 patent drawing
  • US10542343B2 patent drawing
  • US10542343B2 patent drawing

AI summary

A portable sound equipment having a neckband wire unit which forms a gentle curve; a main body which is provided in each end of the neckband wire unit; a frame wire which forms a shape of the gentle curve; a sheath tube which defines an exterior appearance of the neckband wire unit cover the frame wire by covering the frame wire and exposes an end area of the frame wire; a fixing tube which covers a predetermined exposed area of the frame wire and an end area of the sheath tube; and a clamp which is configured to tighten an outer circumferential surface of the overlapped area between the sheath tube and the fixing tube is provided.