Necked-Down Truss Member for Hybrid Orientation Transition

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Solution Overview

Problem

Existing truss building technologies face limitations in efficiently transitioning between different lumber orientations, such as 2× and 4× configurations, within a single truss framework, which restricts the ability to achieve optimal strength, stiffness, and economy, and often require separate pressing and assembly of truss members.

Innovation Solution

The introduction of a fundamental component with a necked-down portion that allows truss members to transition between different orientations, enabling the use of metal plates for connections between members of varying dimensions, facilitating the creation of hybrid truss configurations that combine vertical and horizontal orientations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional truss members with uniform dimensions are used, then the manufacturing process is simple, but the ability to transition between different lumber orientations (2× and 4× configurations) is limited, restricting optimal strength and stiffness

Engineering Contradiction:
Improveability to transition between lumber orientationsVSAvoidtruss member geometry complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The truss member is segmented into distinct portions with different cross-sectional dimensions. The first portion has dimensions suitable for 2× configuration while the second portion has dimensions for 4× configuration, allowing the member to adapt to different orientation requirements along its length.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different portions of the same truss member are given different local qualities in terms of cross-sectional dimensions. This allows each portion to be optimized for its specific functional requirement, with the first portion optimized for one orientation and the second portion for another orientation.

Inventive Principle:
Principle #3Local quality

2Productivity

If separate pressing and assembly of truss members is required, then the manufacturing process becomes complex and time-consuming, but using uniform members simplifies the connection process

Engineering Contradiction:
Improvetruss assembly efficiencyVSAvoidtruss member fabrication complexity
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

Multiple truss members with different orientations are merged into a single integrated component. The first and second portions are formed as one continuous member, eliminating the need for separate pressing and assembly operations while maintaining the benefits of different orientations.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single truss member performs multiple functions by incorporating different cross-sectional dimensions along its length. It can serve both 2× and 4× configuration requirements within one component, reducing the number of separate parts needed and simplifying assembly.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If all truss members have the same width, then connector plate connections are straightforward, but transitioning between 2× and 4× configurations requires different connection methods

Engineering Contradiction:
Improveconfiguration transition capabilityVSAvoidconnector plate connection ease
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The cross-sectional dimension parameter of the truss member is changed along its length. The first portion has one set of dimensions while the second portion has different dimensions, allowing the member to adapt to different configuration requirements while maintaining consistent connection methodology.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS9670676B2Truss
Publication Date: 2017.06.06 UFP IND INC
  • US9670676B2 patent drawing
  • US9670676B2 patent drawing
  • US9670676B2 patent drawing

AI summary

A truss for incorporation into a building structure includes a fundamental component with at least one necked-down portion which changes the width or depth of the component. The fundamental component can be employed in joists, heels, and/or other joints for a roof truss.