Needle Bending Mechanism for Precise Fine-Gauge Placement

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Solution Overview

Problem

Fine-gauge needles used in medical procedures are prone to deflection due to unbalanced force interactions, leading to placement failures and imprecise manual bending methods that lack customization for specific procedures or patient characteristics.

Innovation Solution

A needle bending device comprising a base, hollow slider conduit, and bending element, allowing for customizable bends of up to 30 degrees, with a clamp and fulcrum mechanism to secure and bend the needle precisely, enabling reproducible and precise needle placement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If manual needle bending is performed by medical professionals, then customization for specific procedures is possible, but precision and reproducibility are compromised

Engineering Contradiction:
Improvecustomization capabilityVSAvoidbending precision
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

A specialized bending device serves as an intermediary tool between the medical professional and the needle. The device includes a holder that secures the needle, a bending element with fulcrum mechanism, and angle indicators that guide the bending process. This intermediary tool enables precise, reproducible bends while maintaining customization capability for different procedural needs.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Manufacturing precision

If pre-bent needles with mass-produced bend angles are used, then manufacturing precision is improved, but adaptability to specific procedures and patient characteristics is limited

Engineering Contradiction:
Improvebend angle consistencyVSAvoidcustomization for specific procedures
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The bending device transforms a static, fixed-bend needle into a dynamic system where the bend angle can be adjusted and customized. The device allows medical professionals to create precise bends ranging from 5 to 30 degrees based on specific procedural requirements and patient characteristics, rather than being limited to pre-determined fixed angles.

Inventive Principle:
Principle #15Dynamics

3Object-affected harmful factors

If fine-gauge needles are used to reduce puncture headaches, then patient comfort is improved, but needle deflection and placement failure risk increase

Engineering Contradiction:
Improvepuncture headache reductionVSAvoidneedle placement reliability
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The device applies preliminary counter-action by pre-bending the fine-gauge needle in the opposite direction of expected tissue deflection forces. This anticipatory bending compensates for the needle's tendency to deflect during insertion, ensuring more reliable and accurate needle placement while maintaining the benefits of using fine-gauge needles for patient comfort.

Inventive Principle:
Principle #9Preliminary anti-action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device improves needle maneuverability and control, reducing the risk of complications like bleeding by allowing customizable bends, enhancing precision and reproducibility in needle placement during medical procedures.

Implementation Method 1

a bending element... The bending element engages with the hollow slider conduit at a distal end

Methodology Applied
Scientific EffectMechanical Force: Mechanical Force

Implementation Method 2

the hollow slider conduit comprises a fulcrum

Methodology Applied
Scientific EffectLever: Lever

Implementation Method 3

The clamp comprises a clamping element that engages the needle and holds the needle in a substantially secure position

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS20230381851A1Needle bending device
Publication Date: 2023.11.30 PRECISION BEND LLC
  • US20230381851A1 patent drawing
  • US20230381851A1 patent drawing
  • US20230381851A1 patent drawing

AI summary

Provided herein are devices, systems, and methods for bending a needle. More particularly, the present disclosure provides materials and methods relating to bending the distal end of a needle with more precision than conventional means, which improves the performance of various medical procedures and leads to better patient outcomes.